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數(shù)控加工技術在模具制造中應用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關重要。傳統(tǒng)的模具制造需經(jīng)過一系列的諸如銑、磨、車等加工工藝來完成，加工技術難以保證，而數(shù)控加工技術可以保證模具加工的高精度，因此，廣泛應用于模具制造中，例如數(shù)控銑床、數(shù)控成型機床等，除可以滿足模具加工的要求外，還可以擴大加工材料的選擇范圍。

此外，數(shù)控加工技術，對于形態(tài)復雜及稀有金屬等不易加工的材料，可以預先設計進行高精度的加工。

2.2 提高模具生產效率

數(shù)控加工技術利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術可提高 10 倍左右，使得生產出的模具產品具有精度高、穩(wěn)定好性好等特點。
此外，數(shù)控加工技術不僅可以對常見的模具材料進行加工，還可以加工質地較堅硬的材料。
2.3 推進模具制造業(yè)向智能化發(fā)展

隨著信息技術的不斷發(fā)展，已經(jīng)滲透到社會生活的各個方面，模具制造業(yè)也不例外，它極大的促進了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術，不僅可以快速推動模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時更新系統(tǒng)，以保證最大程度地滿足對復雜工藝的技術要求。

此外，通過數(shù)控加工技術的信息化管理，還可以打破時間的限制，進行遠程控制，實現(xiàn)異地調控操作。
3 、數(shù)控加工技術的應用分析

3.1 模具分類

在進行模具加工前，需要進行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應該合理進行分類，目前，較為常用的數(shù)控加工機床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進行合理分類，才能滿足生產要求，降低成本。

數(shù)控加工是一個整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質量的模具。
3.2 改進數(shù)控技術

隨著計算機技術的不斷發(fā)展，數(shù)控加工技術也將隨之不斷改進和發(fā)展。隨著數(shù)控加工技術的不斷提高，模具制造水平也隨之提高，例如對于比較復雜的曲面模具，尤其是具有比較細微復雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結合的方法，實現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術是數(shù)控加工技術的重要組成部分，數(shù)控加工技術水平對數(shù)控加工技術有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術人員要綜合考量三方面的因素，即加工質量、加工時間及加工程序的應用。因此，對于整個數(shù)控編程技術應按照指令并行執(zhí)行的原則，降低非切削時間，以實現(xiàn)同一時間內的共同并發(fā)。

4 、數(shù)控加工技術在應用中需注意的問題

對于某些復雜模具，在制造過程中，若原材料選擇不當或加工工藝參數(shù)設置不當，則有可能產生一系列的不良反應，如模具表面拉毛、銑削過程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進行選材及設置工藝參數(shù)。
 

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RSI Software Products 9399-COMPGR RSBIZWARE COMPLIANCE TRACK GETTING RESULTS GUIDE

Motion Control 2098-IPD-HV100 HIGH VOLTAGE DRIVE, 23A/46A, ULTRA5000

BC5002TAN0000 12 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows NT

IC300ASC100 ASCII BASIC. Three ports, two active at any one time. 64K of program memory.

IC752DTX300 DataPanel 30, 2 x 20 LCD message center, used DataDesigner to program messages

MTR-3S35-G-R-B-E-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-6079-K811 Motor power straight connector for B8/3000is or B12/3000is motor

20BE144A0ANNAND0 PowerFlex 700 AC Drive 20B

20G14TC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF033-DL PowerFlex 520 33A 480V EMC Filter Kit

2711P-RW6 PanelView Plus CE Accessory

FRN18.5P11S-4CX 3 0 KVA 37A 18.5KW 3相AC380V/50Hz/60Hz

1492-JD3-Y IEC 2-Ckt Feed-Through Blk 2.5mm

1492-W3-B IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW40752BB35