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為了進一步提升數控機床的加工精度和一致性，華中數控計劃與機床企業充分合作，實施“機床品質提升工程”計劃，將華中8型智能數控系統熱誤差補償技術應用于數控機床，致力于提高機床加工效率、加工精度和加工一致性，提升機床品質和市場競爭力。
隨著科學技術、機械制造加工業的迅速發展，對數控機床的加工精度提出越來越高的要求。提高數控機床加工精度有兩種基本方法：誤差防止法和誤差補償法。誤差防止法是指通過提高機床制造和裝配精度及設計精度、機床零部件的制造精度和安裝精度、優化機床結構、輔助部件等方法來實現。此方法的特點是成本增加大，實施起來有局限性。誤差補償法是指使用軟件技術，通過分析、統計、歸納及掌握原始誤差的特點和規律，建立誤差數學模型，進行人為誤差補償，從而減少加工誤差。此方法的特點是：經濟有效，實現相對簡單。
已故的國際著名機械制造專家、美國密西根大學教授吳賢銘曾說過：“誤差補償技術的巧妙之處在于加工出的零件精度可比加工母機的精度還高。”由此可見，誤差補償技術的巨大作用。
目前，誤差補償技術以其強大的技術生命力迅速被各國學者、專家所認識，并使之得以迅速發展和推廣，已成為現代精密工程的重要技術支柱之一。
熱誤差補償技術有哪幾種？
熱誤差補償技術主要分為熱誤差斜率補償和熱誤差偏置補償兩種方式：
熱誤差偏置補償又叫與位置無關的熱誤差補償，是在熱變形部件上安裝溫度傳感器，檢測傳感器的實時溫度，通過查詢補償表中對應溫度的補償值，將目標軸的機床坐標系進行偏移。用以消除該部件因熱變形導致的軸向熱位移，一般用于非移動部件，如主軸、動力頭等發熱量較大且易產生結構變形的部件上。
熱誤差斜率補償又叫與位置相關的熱誤差補償，在傳動部件（絲杠、齒輪齒條）上安裝溫度傳感器，測量出傳動部件極限溫度區間內所有溫度點對應的目標點熱變形量，通過統計和計算合理安排溫度補償間隔，將計算出的熱誤差補償數據填入補償表中。系統通過檢測溫度傳感器的實時溫度，查詢補償表中對應溫度的補償值，根據目標軸的實際位置相對于熱膨脹零點的距離折算出補償量輸出到目標軸上。用以消除傳動部件當前所在位置相對于熱膨脹零點的熱伸長量。
數控機床的主要誤差來源有哪些？
數控機床產生誤差的來源主要有：幾何誤差/運動誤差、熱誤差、控制誤差、力誤差等，通過研究發現，所有的誤差來源中熱誤差占比最高，達到近40%。
 

SET 5132-B

P6F135

1492-M6X10 IEC 6 x 10 mm Marker Card

1492-SPM3D200 MCB Supplementary Protector 20 A

通訊處理器 6ES7441-2AA04-0AE0 CP441-2，PtP-串行通訊，2 個通道，支持 3964RRK512，ASCII 協議及打印機

變送器 3RS20 40-2GW50

1497D-A9-M14-0-N Gen Purpose Transformer

1738-485ASCM12 ArmorPoint ASCII Interface

1760-L12NWN-ND Pico 12 Point Controller

188-K2C250 Miniature Circuit Breaker 25 A

194L-A40-1754 40 A 194L Load Switch

2090-CNSRPRS-AA15 Kinetix 6000M network cable

2090-XB33-32 33 Amp 32 Ohm Resistive Brake Module

BC647MRA300 View Runtime 300 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNDVM iPower Option - Dev Client Globalcare Complete part

IC200DBI001 Remote I/O DeviceNet network interface unit

IC646NCN010-61B HMI for CNC (S/W Option)

IC647IFSTRNUNLMTK iFIX Standard HMI Unlimited Runtime (M1 Kit Part)

IC670MDL240 120VAC Input, 16 Point, Grouped

IC697MDL241RR 240 Vac Isolated Input (16 Points)

IC800SLCBVL050 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 5 meters

ControlLogix/1756 System 1756-DMCF001 1 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15B VVCE 1250, KEYPAD, EXT MEM, CNET, AC

Process Control 1757-PFBEXP050 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RN8 DH+ NETWORK COMMUNICATION MODULE, PVP 400/600

Support 9357-ANETMD3S SUPT RENEWAL CONTRACT FOR 9357ANETMD3E

Support 9361-LADDER500R SUPT REINSTATEMENT CONTRACT FOR 9361LADDER500

ControlNet Products 1734-OB2EP 24V DC 2 AMP 2 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U4R UPGRADE: OUT-SUPT: WINVIEW TO RSVIEW32 WORKS 32K

RSI Software Products 9357-ENETL3 RSNETWORX FOR ETHERNET/IP

Motion Control MPL-A420P-HK24AA MOTOR,SERVO,4.74NM,5000RPM,ENCDR,230V,BRK,6.8KG

Motion Control 2090-UXNFBN-K01 CABLE,ULTRA, NON-FLEX,SKWD,R/A,1M

CBL-13-ET-10 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 10 Ft.

IC600WD300 I/O Cable, 300 feet (90m)

IC800SKCPVL100 Power Cable, S2K to 4.5-5kW S-Series Servo Motors, 10 Meters

OC647IFFDTPM iFIX Optn: Fix Desktop (M4 Part)

PXI-2523

WADE-8141-600

PEAK870VL2

AT-2711FX/LC

BP-14P4L

TeKnologue PC4258B

1492-MC8X10 IEC 8 x 10 mm Marker Card

1494U-FC100J 1494U 100A Class H/J 600V Fuse Clip

軟啟動器 3RW44542BC44

SIMATIC STEP 7 V14 6ES7822-1AA00-0YM5 SIMATIC STEP 7 專業版 TIA Portal SUS Compact

1585D-M4UBDF-8 Ethernet Media M12, Patchcord

1756-IF8IH ControlLogix 8 Pt A/I HART Isolated

1797-BOOT FlexEx Accessories

194E-E25-1756 25 A 194E Load switch

2090-CFBM4DF-CDAF50 MP-Series 50m Feedback Cable

2090-KPBM7-12AA MP-Series Power and Brake Connector Kit

BC646EXO365 Solution Provider additional OP License

GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

HMI-CAB-C102 CABLE MODICON 984 MICRO

IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers

IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.

IC756WRE049E-23 DataViews Runtime for Windows 25-49, Per User, English, Version 2.3

FlexLogix System 1794-IA8I 85-132VAC INPUT MOD(ISOL)

PLC-5/1771 System D1771-6.5.92 1771-BIM BASIC MODULE USER MANUAL

Process Control 1757-PLXSIFD PLX HW S9000 ETHERNET QUICKBUILDER INTERFACE

Operator Interface 2711P-T7C6D2 PV PLUS 700, TOUCH, RIO/DH, DC PS, EXT MEM

Support 9307-RSP32WENR SUPT REINSTATEMENT CONTRACT FOR 9307RSP32WEN

Support GML-DSS SUPT RENEWAL CONTRACT FOR GMLDS

Support F1785-L26BSERD FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ESU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSB250DEU1 RSV SE STATION 25 - 250 DISPLAY UPGRADE (GERMAN)

RSI Software Products 9399-INTWINUG INTERCHANGE FOR WINDOWS USER GUIDE

Motion Control 2098-IPD-HV030-DN HIGH VOLTAGE DRIVE, 7A/14A, ULTRA5000 DEVICENET

BC646MDA000 View Development/Runtime 8,000 I/O

IC300DQM902 20 Relay Outputs (250vac, 30vdc, 2.0A)

IC752PBMU11 Profibus Master/Scanner for ControlStation CE Iix

MTR-3S65-G-R-B-E-SRR Servo Motor 24V Brake, Seal

PCI-5402

LMB-586VH

FPM-8192V-X0AE

VSBU-120-12

MMC-BDPV81 INA

DMC2210A

1492-JG70 IEC 1-Ckt Feed-Through Grd Blk 70mm

1492-WM4 IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW44231BC46

緊湊型信號模塊 6ES7 521-1BL10-0AA0 DI 32：數字量輸入模塊，DI 32x 24VDC BA, 25mm 模塊，含前連接器

1585-C4EB-S300 Ethernet Cable Spool PVC Red 300m

1746-NR8 SLC 8 Point Resistance Input Module

1788-EN2DNR EtherNet/IP to DevicNet Linking Device

193S-EESB E1 Plus 5.4-27.0 A IEC Overload Relay

20-PP01005 PowerFlex 700S/H Capacitor Kit

2090-CSBM1DF-14AF20 Kinetix Cable Single DSL 2090-Series

20AC030A0AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8451-SW-CF MTL8000 CONFIG. SOFTWARE

GPA-602-H1 LVDT Expansion Unit (Half Bridge H1 Blocks), includes G-0602 connectin g cable.

IC600CR610RR 13 inch Series Six Plus CPU Rack w/o Power Supply (8 Slots)

IC647HSTCSEO5000KM eSignature Option for Historian - Enterprise Corporate Server 5,000,000 Points (M4 Key)

IC647WFLESOP Proficy Workflow - eSOP Operating Procedures Templates and Reports

IC694ALG223 Input module, analog 16 point single ended, current.

IC756RDV010K-98 DV Draw Development on IRIX Op Sys, Korean, Version 9.8

MicroLogix 1200 System 1762-OB8 8 POINT 24 VDC SOURCE OUTPUT

PLC-5/1771 System 1771-PM CLUTCK/BRAKE MODULE, (USED IN PAIRS)

Distributed I/O 1794-OB16PK CONFORMAL COAT, 24VDC SOURCE OUT PROTECTED,16 PT

Communications 9399-INTOSFUG INTERCHANGE FOR DIGITAL UNIX USER GUIDE

Support 6200-AGA3R SUPT REINSTATEMENT CONTRACT FOR 6200AGA3

Support 9358-BIZDME1R SUPT REINSTATEMENT CONTRACT FOR 9358BIZDME1

Support F1771-ASBSERC FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL5350ENE RSLOGIX 5/RSLOGIX EMULATE 5 BUNDLE, CD

RSI Software Products 9301-2SE350ESU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-HSTS2400 RSBIZWARE HISTORIAN SERVER - 32K TAG LIMIT

Motion Control 0041-5075 VITON SHAFT SEAL KIT FOR USE BELOW FOOD LINES,

78004654 Target Replacement Power Supply

IC200MDD847 MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT

IC697ACC800 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five feet long.

MTR-1231-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

DAQCard-6715

SOM-4486FL

MOXA CP-134U

X10SLM+-LN4F

CONTEC PIO-16/16L（PCI)

PEAK715VL2G

MELEC 運動控制卡 C-V872

1492-SPM3B020 MCB Supplementary Protector 2 A

軟啟動器 3RW40241TB05

電機啟動器 3VU16402CM00

150-F43NBDB SMC Flex Smart Motor Controller

1734-8CFGDLX POINT I/O 8 Point Combination Module

1774-XE 2 (4POS) PROCESSOR KEYS

193-EF2BKF Solid State 160-400 A Overload Relay

20-750-BUS4-F8 PF755 FR8,IP00,AC IN,DC BUS TERMINATION

2090-CPWM7DF-10AA60 MP-Series 60m Servo Power Cable

2097-V33PR5-LM Kinetix 350 2.0kW Servo Drive

ET-GT-5ES-4ST 3 RJ45 Ports, 2 Multimode Fiber Port Ethernet Switch

GFK-2056 VMIC - Analog Input User's Manual - IC697VAL216/232/264

IC220MDL644 INPUT, 24VDC POSITIVE LOGIC, 16PT (REQUIRES 4 IC220TBK122)

IC647DMC005 DataMart 5 Reporting Clients

IC647PWRV00 Proficy Power SCADA Additional Viewer License

IC693MDL250 120 Vac Isolated Input (16 points). Module requires a terminal block IC694TBBx32 or IC693TBSx32).

IC756CDV001J-98 DV Development - Compaq True64 Op Sys Addt'l User, Japanese, Version 9 .8

MSI-PROD-100 Product Management Clients 100 Pack

PLC-5/1771 System 1785-L86B PROTECTED PLC-5/80 CONTROLLER, 100K WORD SRAM

Distributed I/O 1738-FPD FIELD POTENTIAL DISTRIBUTOR

Communications 1784-PCICS CONTROLNET PCI BUS SCANNER & MESSAGING CARD WITH

Operator Interface 2711E-NF2 FUNCTION KEY LEGEND INSERTS, PV1400E KEYPAD

Support 9304-WVR256R SUPT REINSTATEMENT CONTRACT FOR 9304WVR256

Support 9324-RLD25U7PTE RSLOGIX 5000 LITE PORTUGUESE TO PRO UPGRADE

DeviceNet Products 2711-K10C10 PV1000 COLOR KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400DEU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (DE)

RSI Software Products 9371-EDETJSA RSWIRE DETAILER/JIC WIN STANDALONE

Motion Control MPF-A430H-SJ22BA MOTOR,SERVO,FDGRADE,6.55NM,3500RPM,SINGL

2024-128-C Greyline OS, 2 Line, (20) 5MM Chars, LCD, Quick Connect, 128K Memory W/Clock/Date NEMA 4

HE693THM409 4 ch. J, K, N, T, E, R, S, 0.5 癈 resolution, 癈/癋 engr. units

IC670MDL730 24VDC 2.0A Output Pos. Logic, 8pt Electronic Short Circuit Protection Module

QPJ-COS-201 MODULE CANOpen

STXPBS032 STXi Profibus with 24VDC sink (Positive Logic) input, 32 points, expandable to 8 additional modules.

VXI-PCIe-8362T

DAQ-2010

NEAT-405

GA-EP45T-UD3LR

JMB-4811CLDNA

ROCKY-3732EVS-R2

1492-SPM1B130 MCB Supplementary Protector 13 A

直流電源 6EP1332-1SH42 100/240VAC 輸入，24VDC/2.5A 輸出

6ES78105CC000YM2

1497D-A12-M22-0-2 GEN PURPOSE TRANSFORMER

1606-XLSBUFFER48 Power Supply 48V DC Buffer Module

1769-L30ER CompactLogix 1 MB ENet Controller

190E-ANEJ1-CB25C 1.6-2.5 A Economy Starter W/Ckt-Bkr

194R-J60-1753S-PYN2 194R Disconnect Switch

2090-CPBM7DF-14AF20 MP-Series 20m Continuous-Flex Cable

2090-XXNPT-16S15 TL-Series 15 m Length Power Cable

CBL-3T-RD-10 Resolver cable for MTR-3T series servo motors. 10 feet

GF-0912R/OBG Connecting FlashCable to Fowler Sylvac, Metronics, Mettler, Omega, Tol edo (OBG).

IC200UAR014 14 point PLC, (8) 120VAC In, (6) Relay Out (2 at 10 amp and 4 at 2 amp ), 120V/240VAC Power Supply

IC646TDV700 700 I/O Point Development System

IC647NXM000 Proficy Tracker Order Execution Management

IC693ALG223CA Conformal Coated Analog Current Input module, 16 channel single ended/8 channel differential.

IC752CTD450RR Display Station - 9.5 inch active matrix VGA (640x480) infrared touch scre en/ 16 color support/ Pentium 133/ 32M/ 1.2 Gig hard driv e/ expansion slots/ Ethernet/ with CIMPLCITY HMI and Win NT

IC800VMM20LNKSE25 2 kW VersaMotion servo motor (6.37 Nm)

SLC/1746 System 1746-QS SYNCHRONIZED AXES MODULE FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-SLCDROM CD DRIVE READ ONLY (SLIM)

Application-specific products 1403-NENET COMMUNICATION MODULE (ETHERNET)

Operator Interface 2711-K6C5 PV600 COLOR KEY, RS232 (DH485)

Support 9301-2SE2500PTS SUPT RENEWAL CONTRACT FOR 93012SE2500PT

Support 9380-RSB500R SUPT REINSTATEMENT CONTRACT FOR 9380RSB500

DeviceNet Products 1734-IK 24 VDC INCREMENTAL ENCODER MODULE

RSI Software Products 9301-2SE3200DEU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BPC60U1R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 03 TO 60

Motion Control MPL-B430P-RJ24AA MOTOR,SERVO,6.55 NM,5000RPM,RSLVR,460V,BRK,9.1KG

Motion Control 2090-SCEP32-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,32.0M

GFK-1062 Series 90-70 High Speed Counter User's Manual

IC646MDD000 Logic Developer PC w/Runtime (HRT) 8,000 I/O

MSP-POT-IN1 Obsolete - 1KW in / Pulse out

QPI-ABR-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: AB Remote I/O/ UL/ cUL/ CE / UL1604

PXIe-4081

meteor_II M2/4B 750-03

S5207G2NR-EFI

PWS-1K41P-1R

TLA7334-02

IPM-8540D

1492-PBC9 Power Distribution Block Accessory

中央機架 6ES7400-2JA00-0AA0 UR2-H 機架用于分段的中央機架，18 槽

變送器 3RS18002HP01

TIA 博途數字化選件 6ES7823-1FA00-0YL5 SIMATIC S7-PLCSIM Advanced SUS

1585J-M8PBJM-50 RJ45 Ethernet Media

1760-MM2 Pico 18 Point Memory Module

188-K2D160 Miniature Circuit Breaker 16 A

194L-E12-3262 12A 194L Load Switch

2090-CNSSPSS-AA07 Kinetix 6000M network cable

2090-XXLF-TC3200 Kinetix Drives Line Filter

BC647OEM0111B OEM Edge Renewal Add't Key - iFIX

GC647IPWRSTRNUNLMTM iPower Option - Std Unlmt I/O Run Globalcare Complete part

IC200ERM001CA EXPANSION RECEIVER ISOLATED CONFORMAL COATED

IC646NGS000 Sharp TCP/IP Communications

IC647IPCC IPC:Honeywell IPC 620

IC670MDL643RR 5/12Vdc Pos/Neg Logic Input 16 pt. Grouped

IC697MDL341RR 120/240 Vac Isolated Output, 2 Amp (12 Points)

IC800SLCIZ010 Interface cable to connect any 30 Watt to 750 Watt SL series amplifier to terminal block. 1 meter

ControlLogix/1756 System 1756-DHRIO DH+/RIO BRIDGE/SCANNER MODULE

Industrial Computers 6182H-12TEH4B VVCE 1250, TOUCH, EXT MEM, ENET, AC

Process Control 1757-PFBUL100 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RVAC REPLACMENT AC POWER TERMINAL BLOCK, QTY 10

Support 9357-DNETMDAD3S SUPT RENEWAL CONTRACT FOR 9357DNETMDAD3E

Support 9363-MAILMANR SUPT REINSTATEMENT CONTRACT FOR 9363MAILMAN

ControlNet Products 1734-232ASC POINT I/O RS232 ASCII INTERFACE

RSI Software Products 9301-2SE2403KOE RSVIEW32 WORKS 32K WITH RSLINX (KOREAN)

RSI Software Products 9358-B10U1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 03 TO 10

Motion Control MPL-A430H-MJ24AA MOTOR,SERVO,6.55 NM,3500RPM,MULTI,230V,BRK,8.2KG

Motion Control 2090-UXNFBN-S30 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,N,30M

CBL-149 Cable.SIMATIC T.I. 535 Port 2 (RS-232)

IC610MDL111RR 24Vac/dc Source Input (8 points)

IC800SLA0752 750W, 230 VAC SL Servo Amplifier