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　　1 引言

　　紡絲機紡出的滌綸原絲需經過牽伸定型后,才具有一定的纖度、強度、伸度和其它的物理性能。VC443A牽伸加捻機用于滌綸復絲生產過程中牽伸加捻工序。牽伸絲為低捻復絲，可直接或經加彈工序后供綢廠使用。它的電氣部分由電源控制系統、程序控制系統、錠子交流變頻調速系統、熱盤控制系統、熱板控制系統組成。隨著機電一體化技術的發展，對系統的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強、速度快,組態靈活和可擴展性的特點而得到了廣泛的應用，成為自動化系統中的基本電控裝置，故VC443A牽伸加捻機選用PLC可編程控制器，實現了生產的自動控制。

　　2 PLC選型設計

　　系統選用了日立公司的產品:E-64HR可編程控制器,作為主控單元，它有64個輸入/輸出點,其中40個開關量輸入點，24個輸出點，內置式電擦除EEPROM可以保護用戶方便的完成程序和參數的修改和存儲, PLC根據各輸入點所接按鈕，接近開關，接觸器等電器信號的狀態以及編制的軟件程序自動控制各電機，電磁閥，指示燈等，完成整個生產的工藝動作程序，鋼領板換向及成型自動控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標準編程器PGNJ等，體積小攜帶方便，可在現場實地進行程序調整和傳送。全部控制程序約276條，可見該系統軟硬件資源得到了相當充分的利用。

　　3 VC443A牽伸加捻機工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機控制系統的輸入信號:主令按鈕、限位開關、接近開關、鈕子開關、撥盤開關的投入信號，全部為直流輸入，共有40點。

　　3.2 輸出信號

　　控制的負載主要分成三類:一是7臺交流電機:牽伸雙速電機M1、油泵電機M2、靠模升電機M3、靠模降電機M4、移絲電機M5、錠子電機M6、風機M7;二是用于控制鋼領板升降及側壓輥壓差的電磁閥;三是信號燈;四是計數器，共有24點，全部為繼電器接點輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機M2運轉。(程序器的輸出50對應的LED發光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運轉。(程序器的輸出51對應的LED發光)

　　●程序器控制下，使計數器復零，進入準備工作狀態，內部定時器T01 T02接通，使鋼領板強迫進入廢絲盤位置，待TO0延時到斷開快速閥YV3，鋼領板在程序器控制下微動。(程序器的輸出76、65對應的LED發光，延時到熄滅，66、67對應LED交替發光)

　　●定時器TO1延時到，使接觸器KM3吸合，牽伸雙速電機M1帶動牽伸羅拉和上下牽絲盤低速運轉，低速指示燈亮，進入掛絲階段。(程序器的輸出52對應的LED發光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運轉。(程序器的輸出53對應的LED發光)

　　●程序器控制使電磁閥YV4斷電，側壓輥加壓。(程序器輸出64對應LED發光)

　　●定時器T02接通，延時到后接觸器KM4得電，牽伸雙速電機M1切換為高速運轉，高速指示燈亮，繼電器KA3吸合，移絲電機M5運轉。(程序器輸出54對應的LED發光。55對應的LED發光)

　　●定時器T03延時到后，鋼領板強迫上升，靠模上撞塊使底部打結開關SA2接通，定時器T04得電，使上升閥失電，實現底部打結，T04延時到上升閥YV1/1再次得電，強迫鋼領板快速上升，進入正常牽捻區，待T05延時到后切斷快速閥YV3，鋼領板在程序器控制下，以正常速度運動，同時接通繼電器KA4，靠模升電機M3運轉，帶動靠模緩慢上升，計數器開計長(程序器56對應的LED發光。65對應的LED在接通快速閥時發光，74對應的LED發光，有計長信號時發光指示)。

　　至此開車過程結束，機器進入正常紡絲。
 

DT1005 Industrial Keyboard

GC647SPT001 GCScheduler Proficy Plant Apps Adapter

HE693RTU940 Discontinued Part. Check with GE IP on migration path.

IC641VPS310 VersaPro Standard Edition 10 Pack - Windows Programming Software for S eries 90-30 and VersaMax PLCs

IC647NDF000 CIMPLICITY HMI AB DF1 COMM Driver

IC660BBA105 Block 115Vac/125Vdc Analog Current Source 6 Outputs

IC695PSD140 Multipurpose Power Supply is suitable for use in load-sharing and redund ancy application. It must be installed in a PACsystems RX3i (IC695catalog number) Universal Backplane.

IC800SSI104S1 4.3 amp 115/230 VAC S2K servo controller for S-series motors

MicroLogix 1000/1761 System D1761-6.2 MICROLOGIX 1000 W/HAND-HELD PROG (HHP) MANUAL

PLC-5/1771 System 1771-NT2 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ADN DEVICENET ADAPTER WITH 24V DC POWER SUPPLY

Communications 9352-WABGW WINTELLIGENT LINX GATEWAY

Operator Interface D6190-6.5.3DE CONTROLVIEW MOUSE GRAFIX EDITOR USER MANUAL(GERMAN

Support 9358-BA30S SUPT RENEWAL CONTRACT FOR 9358BANT30ENE

Support 9392-CDRSZHU UPGRADE TO ENGLISH/CHINESE BUNDLE

RSI Software Products 9324-RL01U3DEER UPGRADE: OUT-SUPT: GERMAN RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500U4R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 100K

RSI Software Products 9356-STD2350U1 UPGRADE: IN-SUPT: RSSQL STD 150 TO STD 5000 TAG

Motion Control Y-1003-1-H00AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,115V,1.04KG

5004D-24 Obsolete - Message Center. 2 Line, 11MM, Green VFD. NEMA 4

IC200CHS121 I/O INTERPOSING FUSE STYLE, 16 PT

IC694MDL752 OUTPUT MODULE 5/24 VDC (TTL) 0.5AMP 32 POINT NEGATIVE LOGIC

MSI-WEB-2 Web or Excel Reporting Clients 2 Pack

cRIO-9025

AIMB-562VG-00A1E

MOXA C104H

凌華 M-322

DYNAX CORPORATION DNF5335 DNF5334 DNF5301

DMC-1842

W03-03-026A

1492-SPM2C400 MCB Supplementary Protector 40 A

軟啟動器 3RW30361BB14

電機啟動器 3VU16403MR00

150-F251NBDD SMC Flex Smart Motor Controller

1732E-16CFGM12 ArmorBlock 16 Point Configurable

1771-P5E 1771 Power Supply

193-EEDD E1 Plus 3.2-16 A IEC Overload Relay

199-MSMA1 Surge Suppressor

2090-CPWM7DF-08AA60 MP-Series 60m Standard Power Cable

2097-F2 Kinetix 300/350 10.0 A Line EMI Filter

EDS-308-SS-SC-T C1 D2 6-port 10/100, 2 port single-mode SC fiber (-40 to 75 deg C op temp)

GFK-1503 Manual VersaMax PLC

IC220ACC201 RELAY MODULE ISOLATION SET (REQUIRES 1 IC220TBK206)

IC647CBL708 Cable, Workstation Intf. to Series Six CPU, Parallel, 10 feet

IC647PRTORAM Proficy Portal Oracle Connector (M4 Key)

IC693DSM302 DSM302 motion controller module

IC756ADV001J-99 DV Development - AIX Op Sys Addt'l User, Japanese, Version 9.9

MSI-IGC 7 Day x 24 Hour Support / GlobalCare

SLC/1746 System 1746-RT33 REPLACEMENT TERMINAL BLOCK

Distributed I/O 1738-OB4EM12 24VDC 4 SOURCING OUTPUTS WITH M12 CONNECTORS

Communications 1784-CP11 CABLE ASSY, 10FT/3.20M, IBM XT OR COMPATIBLE CMPTR

Operator Interface 2711-NP1 REPLACEMENT MOUNTING CLIPS

Support 9302-RTS SUPT RENEWAL CONTRACT FOR 9302RT

Support 9324-RL5300FRS SUPT RENEWAL CONTRACT FOR 9324RL5300FR

DeviceNet Products 2706-P43R INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE335DEU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (DE)

RSI Software Products 9326-AD5WDENE WIRING DIAGRAM GENERATOR ADD-ON 5 USER

Motion Control MPG-A010-091S24 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,SINGL,BRK

Silver Series 1785-V40L VME PLC-5/40 CONTROLLER W/EXT. LOCAL PORT

HE693PWR524 Power supply adapter for Series 90-30 to allow for redundant power supplies.

IC660BRD024 Genius 32point 12/24 Vdc Source Block for Redundancy "T" Configuration

QPICBDE0000 10.4" Color TFT, Blank Label, Ethernet, CF Card, 24VDC, UL, cUL, CE, UL1604

ST-5231 STXi Serial Interface module RS-485, 1 Channel

USB-7855R

PCL-746+

NI IMAQ PCI-1410

BlueEye-A4 A4-NIT-JB-039

92-005721-0X

F7191-0601

1492-SJLM5-2 IEC Term Blck 2 pole Side Jumper

人機界面 6AV6545-0BA15-2AX0 TP170A 觸摸屏，藍色，6 英寸，320? 240

6ES78331FA130YE5

1497B-A13-M15-0-N Control Power Transformer

1606-XLS480E Power Supply XLS 480 W Power Supply

1769-HSC CompactLogix High-Speed Counter Module

189-AB10 MCB Accessory Auxiliary Contact

194R-FN30-1753-PB Non-Fused 194R Disconnect Switch

2090-CPBM7DF-12AA20 MP-Series 20m Power and Brake Cable

2090-XXNPMP-16S12 MP-Series 12 m Length Power Cable

CBL-30-BT-10 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 10 feet

GF-0200/MTI Connecting FlashCable to Chicago Dial Indicator Logic Series, Zipper c ompatible.

IC200TBX140 Tool box, Micro 40 and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

IC646TBSPMPS400 Smart Process Monitoring Process+ server 400 loops

IC647NSE000 CIMPLICITY HMI SMARTEYE Driver

IC693ACC330 Base is discontiued. Use generic TBQC base IC693ACC329.

IC752BUU000 WinCfg & DataPanel Software Upgrade

IC800VMCP100 Power cable for 100 W to 750 W VersaMotion servo motors- 10 meter

SLC/1746 System 1746-OW16 RELAY OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-35HDD 3.5" HARD DISK DRIVE STANDARD

Application-specific products 1400-PD51A POWERMONITOR DISPLAY MODULE

Operator Interface 2711-B6C20L1 PV600 COLOR KEY&TOUCH, ENET & RS232 PRINT

Support 9301-2SE2400DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2400DE

Support 9307-EM83PXS SUPT RENEWAL CONTRACT FOR 9307EM83PXENE

DeviceNet Products 1734D-IB8XOW8S 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SPRING

RSI Software Products 9301-2SE250PTU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BNT60U2 UPGRADE: IN-SUPT: RSBATCH 10 TO 60

Motion Control MPL-B330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,460V

Motion Control 2090-U3BB2-DM44 BREAKOUT BOARD, CN1, ULTRA3000 DRIVE MOUNTED

GFK-0646 C Programmer's Toolkit for Series 90-70 User's Manual

IC646CCW000 CIMPLICITY Client for Microsoft Windows

MSCPX-21280698 Marathon Exp CPU - 333 MHz AMD CPU, 128M, 6G, Win98, 2 ISA and 2 PCI/ISA expansion slots

PSPC-DC50-220L Prof Shop Floor SPC DC 50 User 220v

PXIe-2514

UNiDOR Power Inside Fast

ACKSYS UNXPCI LT1086CM3V3

Interface PCI-4141

302DNR6D00930

BSTC-11

1492-N3 TERM BLCK 2 Pole Side Jumper

通道高速計數模塊 6ES7350-2AH00-0AE0 FM350-2，8 通道高速計數模塊，最高 20KHz，8DO40pin 前連接器

行程開關 3SE53223SB23

TIA 博途 WinCC 選件 6AV2107-2KE00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 3 -> 5 Clients

1585J-M8HBJM-40 RJ45 Ethernet Media

1760-IB12XOW4IF PicoGFX Combination Module

188-K2B500 Miniature Circuit Breaker 50 A

194L-A12-1752 12A 194L Load Switch

2090-CHBP8S8-12AA07 Kinetix 6000M IDM Hybrid Cable

2090-UXTBMP-18S07 MP-Series 7 m Length Brake Cable

BC647MPP010 Logic Developer PLC Professional 10 pack with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRSR00900 GCC iFIX Profsnl SCADA 900 I/O Srv

IC200CHS101 I/O interposing disconnect style, 16 point

IC646MSP001 Logic Developer State Professional

IC647IFSTRN00075C iFIX Standard HMI 75 I/O Runtime (M1Component Part)

IC670CHS002 I/O Base, Box Style is obsolete. Recommend IC670CHS001 I/O Base, Barrier Style.

IC697CSE924RR State Logic CPU, 64MHz, 80486DX2

IC800SKCI010 Interface cable to connect an S2K auxiliary I/O connector to the 44A726268-001 terminal block. 1 meter

ControlLogix/1756 System 1756-OF8 ANALOG OUTPUT - CURRENT/VOLTAGE 8 PTS (20 PIN)

Industrial Computers 6182H-10TRH6D VVCE 1000, TOUCH, STD MEM, RIO/DH, DC

Process Control 1757-FIMUPG065 FIELDBUS LICENSE UPGRADE, 65 FIMS

Operator Interface 2711P-RGT10 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABOEMENR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMEN

Support 9354-SD101S SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

RSI Software Products 9301-2SE2400KOU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (KO)

RSI Software Products 9355-WABSNEU3 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX GW

Motion Control MPL-A330P-HK22AA MOTOR,SERVO,4.18NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXBC-D1515 BREAKOUT BOARD CABLE,CN2,ULTRAX000,15M

CBL-12-MPS-20 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 20 Ft.

IC600PB551RR PDT Video Board

IC800SKCBVL050 Power/Brake Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

OC647IFESGRNUNLMTC iFIX Optn: ESig & ERec Unl I/O Runtime (M1Component Part)

PXI-2205

ICES101

AIMB-581

ETASIS EPR-407

2001-513A D ADP-513-04

ST-400P-AD

1492-M6X5H1-50 Connection Products

1494R-N4 Disconnect Switch Shaft

軟啟動器 3RW44476BC46

ET 200SP 6ES5710-8MA31 35mm安裝導軌，長度：830mm

1585D-M4UBDE-2 Micro D-Code, QD Style Ethernet Media

1756-IB16IFK ControlLogix 16 Point Digital Input

1794-TB3SK Flex Terminal Base

194E-E100-TN Neutral Terminal 80 - 100 Amp

2090-CFBM4DD-CDAA15 MP-Series 15 m Length Feedback Cable

2090-K7CK-KENDAT Kinetix 7000 EnDat Converter Module

AT-8624FC-10 Proficy Process Systems Switch with no Multi-mode Fiber Modules from Allied-Telesis

GC646TDV300 Proficy GlobalCare Complete for 300 I/O Point Runtime / Development System.

HMI-AGO-201 ANTI-GLARE OVERLAY 9 inch/ 5 per pack

IC640WDB400 Cable, 9-Pin D to 3 BNC

IC647HSTSSEO50KM eSignature Option for Historian - Standard Server 50000 Points (M4 Key)

IC660BSM021RR Bus Switching Module, 115 Vac/125 Vdc

IC695DEM006 PMM Demo Case: RX3i and PACMotion

IC756WRE024E-26 DV Runtime Win 1-24 Per User Eng v2.6

CompactLogix System 1769-STRT2PT COMPACTLOGIX STARTER KIT PORTUGUESE

PLC-5/1771 System D1771-6.5.49 INJECTION CONTROL MODULE (1771-QD) USR. MANUAL

Process Control 1757-PLXNS EXTENDED EVENT ARCHIVING

Operator Interface 2711P-K7C6D2 PV PLUS 700, KEYPAD, RIO/DH, DC PS, EXT MEM

Support 6620-NMUR 6620-NMU SOFTWARE SUPPORT REINSTATEMENT

Support 8100-HSMMLS SUPT RENEWAL CONTRACT FOR 8100HSMML

Support F1785-L20BSERC FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE220DEU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (DE)

RSI Software Products 9701-VWSB100AFRE RSVIEW SE STATION 100 DISPLAY (FRENCH)

RSI Software Products 9399-HDWAREREFDE HARDWARE INTERFACE CONFIG. USER GUIDE(GERMAN)

Motion Control 2098-DSD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA3000 W/DNET

BC5105KAW0000 15 Inch Panel-C Industrial Computer - Bundled - w/ Windows2000

IC300DIQ612 8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (4.0A per point isolated)

IC752FPY000 Industrial Floppy Drive in Case for Display Stations

MTR-3S46-G-R-0-E-SRR Servo Motor with Seal

PCI-4452

SBC82630

PCLD-788

EPIA NL8000EG

MMC_BDPV81PNB

LPT TC200

1492-JDG4 GROUNDING TERM. BLOCK

1492-WD4 IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW44221BC45

性能信號模塊 6ES7 522-1BH01-0AB0 DQ 16：數字量輸出模塊，晶體管 DQ 16 x 24 VDC/ 0.5A HF, 35mm 模塊，不含前連接器

156-B32AA2 32 A Contactor

1746-ITB16 SLC 16 Point Digital Input Module

1786-TPRT2T C-Net TNC IP67 T-TAP/TNC-TNC RIGHT THICK

193-T1CC36 24.5-36 A IEC Bimetallic Overload Relay

20-HIM-C5S PowerFlex Programmer Only HIM

2090-CSBM1DF-14AA50 Kinetix Cable Single DSL 2090-Series

20AC022A0AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Runtime System

GP647IFSTRN00900 GCP iFIX Std HMI 900 I/O Run

IC600CB536RR Communications Control Module Type 2

IC647HSTCSEO10000KM eSignature Option for Historian - Enterprise Corporate Server 10,000,000 Points (M4 Key)

IC647WATERINFOCENTER Water InfoCenter Solution Pack - Hist, iFIX, IGS, WebSpace, Water SP (M4 Key)

IC693UDR005RR 28 pt DC In/Relay Out/DC Out, AC Power Supply

IC756RDV001J-97 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.7

MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-ES SERVO ENCODER FEEDBACK EXPANDER

Distributed I/O 1794-IB16XOB16P 24 VDC COMBO MODULE, 32 POINTS

Communications 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE

Operator Interface D6195-6.5.1IT CONTROLVIEW 300 INSTALLATION MANUAL (ITALIAN)

Support 9358-BEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB10ENE

Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM

RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)

RSI Software Products 9358-HSTS2200U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 300 TAG

Motion Control W-3016-N-H00AA MOTOR,SERVO,WASHDOWN,AF,1.7 NM,3000RPM,6.4KG

5412-128 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. 128K Memory. NEMA 4

IC200ERM001 EXPANSION RECEIVER ISOLATED

IC695DEM002 RX3i type 2 demo case. Demo includes CPU, power supply, Ethernet, inputsimulator, output, high speed counter, analog combo, Universal analog, and digital servo modules. Demo also includes QuickPanel control/view

MTR-1216-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

cRIO-9068

PCM-9571

MOXA 正品 CP-132I

C79458L7000B126

GTB6022-13L

BP-0604P

ROBO-8779VG2A

1492-SPM2D150 MCB Supplementary Protector 15 A

軟啟動器 3RW30462BB14

電機啟動器 3VU16401CJ00

150-F317NCDB SMC Flex Smart Motor Controller

1732E-IB8M8SOER ARMORBLOCK 8 POINT SOE INPUT