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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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軟啟動(dòng)器 3RW40736BB45

CPU 模塊 6ES7 677-2AA41-0FB0 CPU 1515SP PC，4 GB RAM，16 GB CFAST，Windows 7 嵌入版 64 位

153H-C317XBD-54 SMC-3 ENCLOSED COMBINATION 317A

1738-VHSC24M23 ArmorPoint I/O High Speed Counter Module

1786-BNC2TNC CNet Media BNC to TNC Bulkhead Connector

193-T1AA25 0.16-.25 A IEC Bimetallic Overload Relay

20-COMM-P PowerFlex PROFIBUS DP Adapter

2090-CSBM1DF-10AF05 Kinetix Cable Single DSL 2090-Series

20AC011A3AYNAEG0 PowerFlex 70 AC Drive 20A

GA647IFSTRN00900 GCA iFIX Std HMI 900 I/O Run

GP647IFPLSR00075 GCP iFIX Plus SCADA 75 I/O Srv

IC600BF941RR 0-10Vdc Analog Output Module (4 channels)

IC647HSTCR500M Collector Redundancy Option for Historian - Standard Server 500 Points (M4 Key)

IC647TPR915 CIMPLICITY HMI ProServer 1500 I/O Runtime System

IC693PTM100 Power Transducer Module (Includes module, interface, 0.5m cable)

IC756MDV001E-99 DV Development - Alpha OpenVMS Addt'l User, English, Version 9.9

MicroLogix 1000/1761 System 1761-CBL-PM02 CABLE: MICROLOGIX 1000 TO PERSONAL COMPUTER

PLC-5/1771 System 1771-NBTC HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CB18 MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

Communications 9351-HPUS INTERCHANGE FOR HP-UX

Operator Interface D6190-6.5.24 CONTROLVIEW GETTING STARTED

Support 9356-STD2400S SUPT RENEWAL CONTRACT FOR 9356STD2400

Support 9392-CDRSFRE DATADISC ENGLISH/FRENCH BUNDLE

RSI Software Products 9323-L2300DU UPGRADE: IN-SUPT: 6200-2 BOTH TO AI-2 BOTH

RSI Software Products 9301-2SE3500KOU5 RSVIEW32 RUNTIME 5K-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9356-SQLSAPADENE RSSQL FOR SAP SOLUTIONS ADDITIONAL SAP MODULE

Motion Control TL-A230P-BJ32AA MOTOR, SERVO, 1.3NM, 5000RPM, 17BIT SERIAL FEEDBAC

44A738935-001 Cable, Motion Mate MCS300 Series Interface Cable

IC200CHS002 I/O CARRIER BOX STYLE

IC694MDL340 OUTPUT MODULE 120 VAC 0.5AMPS 16 POINTS

MSI-UNIV-WEB-25 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 25 Pak

cFP-DO-410

AMB-2000HTT-D1

PCI-4304

WPE-791 WPE-791-DVI

ASC-TI486 SSC-5X86HVGA

FB6GMF-LA

lnterface IBX-8502

1492-SPM2C030 MCB Supplementary Protector 3 A

軟啟動(dòng)器 3RW30182BB14

電機(jī)啟動(dòng)器 3VU16402MN00

150-F135NBRD SMC Flex Smart Motor Controller

1732D-IB161212W ArmorBlock and Armor WeldBlock Block

1771-OFE3 1771 4 Point Analog Output Module

193-ED1CP E1 Plus 1-5 A IEC Overload Relay

199-DR4 DIN Rail

2090-CPWM6DF-16AA30 TL-Series 30m Standard Power Cable

2094-PRS8 Kinetix 6000 Slim Power Rail

DT1005-1 Industrial Keyboard Mounting Brackets (DT1005&DT1000-12a ONLY)

GFK-1044 Series 90-70 VME DLAN/DLAN+ Interface Module User's Manual

IC210NDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog inputs, not expandable, without LCD/Keypad. The unit has no cover over components.

IC647BR3M BR3:Bristol Babcock

IC647PRTHE005M Proficy Portal Historian Edition Client Pack 5 Users (M4 Key)

IC693CPU360RR CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 racks), no built-in Serial Ports

IC756ADV000E-97 DV Development - AIX Op Sys, English, Version 9.7

MSI-EFF-2-43 Efficiency Mang Clients 2 Pack-43

SLC/1746 System 1746-RL61 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IV32

Distributed I/O 1734-TBQ10 10 MODULE BASES W/ REMOVABLE IEC SCREW TERMINALS

Application-specific products 9307-EMRTENE RSENERGYMETRIX REAL TIME

Operator Interface 2711-NF2C FUNCTION KEY STRIP PV900 COLOR

Support 9302-MODS SUPT RENEWAL CONTRACT FOR 9302MOD

Support 9510-PBEWENS SUPT RENEWAL CONTRACT FOR 9510PBEWEN

DeviceNet Products 1784-PCIDS PCI BUS TO DEVICENET INTERFACE

RSI Software Products 9301-2SE3350U3 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 1500 TO 5000

RSI Software Products 9310-CPSENE RSTESTSTAND ENTERPRISE

Motion Control MPG-A004-031M22 MOTOR,SERVO,GEAR RATIO 31,14NM,194RPM,MULTI,230V

Silver Series 1756-L1 LOGIX5550 PROCESSOR, 64KBYTE USER MEMORY

HE693DQM220 4 point, 30A @ 125VDC Breaker Control Module

IC648MNT036 One Year Subscription Renewal for IC641SWM306

QPI2D101S2P QUICKPANEL 10.5" STN COLOR WITH CE MARK

ST-4422 STXi analog output module 2 Channels, 0~10Vdc, 12-bit

USB-6259

PCI-9111DG

超微 C2SBX

GIN-6350P

EPR-405

DTA-112

1492-RXIMTR2024-16R Mech Relay Digital Interface Module

WinCC 上位監(jiān)控軟件 6AV6381-1BP06-0DV0 "WinCC?V6.0 RC?1024（1024 個(gè)外部變量）"

6ES78220AA030YA5

1497B-A10-M14-3-N Control Power Transformer

1606-XLS120EA Power Supply

1769-AENTR 1769 Ethernet/IP Adapter

188-K4D030 Miniature Circuit Breaker 3 A