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DR1-08ACY9

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電子產(chǎn)品的機器大規(guī)模生產(chǎn)帶動了SMT蓬勃發(fā)展,貼片機的廣泛運用又對SMD電子元器件規(guī)�；瘶藴史庋b提出了進一步的要求.把SMD元件放入載帶,再用蓋帶通過封裝的辦法封裝起來就是常說的編帶.因為編帶機的控制方式簡易,早前的遍帶機是用繼電器搭起來的控制系統(tǒng)控制的.

　　半自動編帶機

　　后來隨著PLC和單片機控制板的價格下降,越來越多的編帶機采用了PLC或單片機板+普通按鈕的控制方式.只是單片機控制板給人簡易,不穩(wěn)定的感覺,所以用PLC的編帶機廠商還是要多些.后來由于有些廠家用觸摸屏把按鈕替代了,這樣編帶機控制箱面板上的按鈕就大大減少了,同時接線也方便許多.上面說的都是半自動編帶機,要人工放料.再后來出現(xiàn)了全自動編帶機,它克服了大量人工放量帶來的高成本和不穩(wěn)定性.當然全自動編帶機也有缺點,它不是每一種產(chǎn)品都可以封裝,只是有針對性產(chǎn)品才可以.

　　全自動編帶機

　　二 、編帶機的電氣組成

　　半自動按鈕式編帶包裝機的主要控制部分有:

　　1、 一個拉帶馬達,一般的是調(diào)速馬達,也有用步進馬達.

　　2 、一個壓帶電磁,兩個刀頭電磁閥,一個總電磁閥.

　　3 、兩個刀頭溫度.

　　信號輸入部分:

　　1 、一個啟停按鈕,腳踏啟停也并接一塊.

　　2 、一個刀頭升降按鈕.

　　3 、一個連續(xù)/寸動/放氣三選按鈕.

　　4 、一個計數(shù)SENSOR,一個料控SENSOR.

　　5、 一個壓帶按鈕.

　　6 、兩個熱電偶SENSOR.

　　電氣元件主要有:

　　1、PLC一個(I/O點數(shù)要求大于8/4).

　　2、溫控制器兩個.

　　3、調(diào)速馬達一個.

　　4、四個電磁閥.

　　5、 兩個固態(tài)繼續(xù)電器(溫控),一個普通繼電器(調(diào)速馬達),一個總的空氣開關(guān).

　　6、一個計數(shù)器(如果改用觸摸屏式,則可以省去).

　　7、兩個光纖SENSOR(一個計數(shù),一個作為料控).

　　三、編帶機的工作過程和關(guān)鍵點說明

　　編帶包裝機電和氣接好后,如果是熱封裝的話,讓刀升到合適的溫度,調(diào)節(jié)好載帶和氣源氣壓. 用人工或自動上上料設(shè)備把SMD元件放入載帶中,馬達轉(zhuǎn)動把

　　載帶拉到封裝位置,這個位置蓋帶在上,載帶在下,經(jīng)過升溫的兩個刀片壓在蓋帶和栽帶上,使蓋帶把載帶上面的SMD元件口封住,這樣就達到了SMD元件封裝的目的.然后收料盤把封裝過的載帶卷好.

　　也有的不是熱封裝,是用冷封.所胃冷封,就是不用加熱就可以使蓋帶和載帶粘在一塊,這時候用的蓋帶要有粘性.封裝前,載帶一般要經(jīng)過兩個SENSOR,一個是計數(shù)用的,一個是用來做料控的.料控是要檢測載帶里面有沒有漏放元件.如果檢測到有漏放,那么編帶機的馬達立刻停下不轉(zhuǎn),同時刀頭也要生到上面的位置.計數(shù)SENSOR一般是用光纖,也用而且要求反應(yīng)速度要快,這樣才不會漏計數(shù).計數(shù)SENSOR可以數(shù)載帶的邊孔,也可以數(shù)成型凹槽.數(shù)邊孔的話要折算回來才能是正確的SMD個數(shù).由于普通的光纖SENSOR都上兩三百塊,所以有些廠商干脆用歐姆龍的凹槽式光電SENSOR,在載帶邊孔上裝一個有齒輪,通過一個軸帶動另一個齒輪,后面一個齒輪的齒用來感應(yīng)凹槽式光電SENSOR.這樣一來,載帶前進,帶動了齒輪的轉(zhuǎn)動,也就能計載的邊孔數(shù).
 

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