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自動化和數字化網絡已是坊間無所不在的流行語。言過其實嗎？或許您需要認真聽聽，因為您可能已身處未來發展的浪潮之中，或許在不遠的未來，您將搭上這波發展的快車？如何駕馭呢？
位于德國明斯特的Trimatec公司專注于加工生產，他們以智能自動化解決方案回答了這個問題。他們采用海德漢“智聯制造”軟件包中的海德漢DNC接口使生產實現全自動化，甚至將最小批量僅單件的生產自動化。Fastems聯手海德漢幫助Trimatec公司圓夢智能自動化生產解決方案。
“我們將20多年積累的銑削專業技術全部用在該自動化系統和機器人中。”Trimatec公司的銷售經理Carlos Beja說
機器人的工作范圍可達升降式工件庫系統、臺鉗架、臺鉗位、定心位和緩存位
最小批量僅單件的六面銑削全自動解決方案，這是Trmatec公司著眼未來的生產工藝。持續的積累和不斷豐富的實際經驗以及專業的自動化公司Fastems的支持，位于德國明斯特并擁有豐富經驗的加工企業正在將理想變為現實：配新版海德漢TNC 640數控系統的兩臺DMC 60 H加工中心用機器人從升降式工件庫為機床裝件，機器人甚至能夾持毛坯件和半成品件。
Trimatec公司的生產經理Oliver Schning簡要介紹公司自動化解決方案的理念時說：“我們希望的生產環境是無需人工操作，例如為六面加工而手動轉動工件”。Trimatec公司的銷售經理Carlos Beja補充說：“現在能在夜間加工大量不同的任務，最小批量僅為單件，同時我們的員工無需換班，工作時間更靈活且人性化。”這是一個全新的生產世界！Trimatec是如何將夢想實現的呢？
機器人不是自動化的起點

”我們的自動化系統不是兩、三年前才建立的，實際上這只是我們開始落實的時間。我們很早就開始著眼于自動化技術”，Carlos Beja在介紹漫長的發展過程時說。
“機器人不是自動化的起點，實際上機器人代表了自動化的結果。萬事俱備，只欠東風時我們才開始使用機器人�！� Carlos Beja在總結Trimatec公司于自動化項目中收獲的經驗時說。
Trimatec公司的主要準備工作是完全掌握生產工藝。Carlos Beja介紹他們長期學習的過程時說：“開始考慮自動化系統前，必須確保所有程序都能在正常手動操作下平穩地運行，熟悉刀具和刀具監測技術、掌握夾刀功能、受控地清潔工件和托盤等”。
Trimatec公司的自動化系統是如何進行工作的呢？站在該系統前時，看到的是龐大的升降式工件庫，該工件庫有可容納374件工件的17個抽屜。工件抽屜本身又分為多個區，用于110 mm x 120 mm到250 mm x 280 mm大小不等的多種多樣的工件，最大工件高度達80 mm。升降式工件庫的左側是控制整個系統的主機。機器人位于該升降式工件庫后方的中央。除工件庫升降系統外，在機器人周圍還有兩臺DMC 60 H加工中心、夾緊工件的臺鉗位、臺鉗架位、定心位、翻轉位和兩個工件預夾緊的緩存位，所有這些設備都在機器人的工作范圍內，機器人可以自主地工作。
 

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IC300HSC600 High Speed Counter. Two Inputs and Two outputs

IC693CBL327 Cable, Left Side, One - 24 Pin 90 Degree Connector, 3 Meter

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IC647HSTSS75KM-35 Historian v3.5 Standard Server 75000 Points (M4 Key)

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Distributed I/O D1794-6.5.8 FLEX I/O ISOLATED ANALOG MOD.USER MANUAL

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20BE062A0AYNAND0 PowerFlex 700 AC Drive 62 A 60 Hp 20B

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1786-CTK ControlNet Media Toolkit

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20AC011A3AYYANC1 PowerFlex 70 AC Drive 20A

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Operator Interface D6190-6.5.28 CONTROLVIEW SCADA OPTION USER MANUAL

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22D-D017N104 PowerFlex 40P- 7.5 kW (10 HP) AC Drive

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150-F201NBDB SMC Flex Smart Motor Controller

1732D-IB8M8 ArmorBlock 8 Point Input Block

1771-OQ16 1771 16 Point Digital Output Module

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DT1014 External Floppy Drive

GFK-1086 Series 90-70 Third Party VME I/O Integration Manual

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IC647PRTHE025M Proficy Portal Historian Edition Client Pack 25 Users (M4 Key)

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IC655MDL524RR Input Simulator Module, 16 or 32 Points Switch Selectable

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22A-V6P0N104 PowerFlex 4- 1.1 kW (1.5 HP) AC Drive

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GFK-0484 Series 90-70 Demo Case User's Manual

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2198-H070-ERS2 KINETIX 5500 SERVO DRIVE

2711P-RAT12E PanelView Plus Accessory

280-PWRM35G-M8 ArmorStart Three-Phase Power Media

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IC697CPU789RR CPU, 2K Triplex (voted) I/O, GMR Redundancy

IC800SKCBV050 Power/brake cable for SDM100 or SLM100 or SDM250 or SLM250 or SGM450 S-series servo motor connected to an S2K. 5 meters

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