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JAMSC-2813

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于Kradolf 的Humbel 傳動(dòng)技術(shù)公司總經(jīng)理Alex Humbel、Humbel 公司車削部門負(fù)責(zé)人Thomas Vollenweider、Humbel 公司技術(shù)與工程部門的Pascal Wanner 以及Suvema AG 公司的Daniele Corso（左起）站在新的埃馬克VL 4 前。

在齒輪制造中，“部件質(zhì)量”是人們經(jīng)常提到的一個(gè)詞語。對于瑞士Humbel 傳動(dòng)技術(shù)公司來說，這個(gè)詞更有著特別重要的含義：該公司研發(fā)、生產(chǎn)的齒輪和齒輪箱部件主要應(yīng)用于賽車運(yùn)動(dòng)或者制造電動(dòng)驅(qū)動(dòng)系統(tǒng)開發(fā)過程中的原型樣機(jī)——這些都是要求極其苛刻、只需小批量生產(chǎn)的應(yīng)用領(lǐng)域。在這里，“普通”的零件質(zhì)量是遠(yuǎn)遠(yuǎn)不夠的。前不久，這家瑞士專業(yè)制造商擴(kuò)展了其機(jī)床裝備，包括來自埃馬克VL 4 倒立式車床。這款車床的內(nèi)置上下料工件輸送系統(tǒng)是該公司做出此投資決策的重要原因：該系統(tǒng)提高Humbel 公司的生產(chǎn)效率，同時(shí)保證主要加工過程中的零件質(zhì)量。新機(jī)床投入使用幾個(gè)月后，這家瑞士專業(yè)制造商即表示“對機(jī)床的穩(wěn)定性和高性能感到驚嘆”。
如果要讓Humbel 傳動(dòng)技術(shù)公司總經(jīng)理Alex Humbel 概括公司的專業(yè)知識(shí)和銷售核心內(nèi)容，那么他無需過多考慮：“‘精密’是對于我們來說起到?jīng)Q定性作用的重點(diǎn)。我們的瑞士總部工廠生產(chǎn)的都是精密的齒輪和 變速箱部件，這些產(chǎn)品必須滿足最高的質(zhì)量要求。”只要看一看公司的客戶來自哪些領(lǐng)域，我們就不難發(fā)現(xiàn)，它們的確做到了這一點(diǎn)：Humbel 生產(chǎn)的齒輪不僅應(yīng)用于一級方程式錦標(biāo)賽F1和電動(dòng)方程式錦標(biāo)賽FE中，還在航空航天業(yè)、各種機(jī)械制造領(lǐng)域以及作為原型樣件在新型電動(dòng)汽車上都得到廣泛應(yīng)用。這些領(lǐng)域都要求部件具有完美的表面質(zhì)量和最高的穩(wěn)定性——而且同時(shí)只需要小批量生產(chǎn)，200 件是該公司瑞士工廠的批次數(shù)量上限。同時(shí)，該公司本質(zhì)上以高水準(zhǔn)的縱向集成而與眾不同，包括車削、滾齒和磨削到立方加工、電火花加工、一直到淬火的所有相關(guān)工藝。“我們已發(fā)展成為一家高度專業(yè)化的全方位服務(wù)供應(yīng)商，除了按照客戶和應(yīng)用任務(wù)的要求提供定制產(chǎn)品以外，我們還提供齒輪開發(fā)業(yè)務(wù)。”Alex Humbel 如此總結(jié)這家1928 年作為“齒輪工廠”創(chuàng)立的家族企業(yè)的發(fā)展過程。
目前，這家專業(yè)制造商投資購買了多臺(tái)埃馬克機(jī)床：其中的三臺(tái)在羅馬尼亞和捷克的子公司使用。第四臺(tái)則在距離瑞士圣加侖約20 公里的瑞士總部Kradolf 工廠運(yùn)行。 這個(gè)VL 4 自動(dòng)化上、下料車削中心，可能讓行業(yè)專家感到驚訝。因?yàn)檫@款機(jī)床主要用于進(jìn)行較大批量的加工。而Humbel使用VL 4 只是對直徑50 到200 個(gè)法蘭件進(jìn)行軟加工。在更換下一個(gè)工件之前。為什么Humbel 公司決定使用這款機(jī)床呢？“我們很長時(shí)間以來一直在關(guān)注埃馬克技術(shù)。”總經(jīng)理說。“最重要的是，集成上、下自動(dòng)化系統(tǒng)使我們做出了這個(gè)決定。即使加工少量工件，也可以提高生產(chǎn)效率。對機(jī)床進(jìn)行調(diào)整后，整個(gè)加工過程的人力需要大大減少，同時(shí)還可確保加工過程運(yùn)行可靠。而且，埃馬克的工件輸送系統(tǒng)解決方案結(jié)構(gòu)非常簡單。在我們看來，很多其他供應(yīng)商的替代自動(dòng)化概念都比埃馬克的解決方案更復(fù)雜，更容易發(fā)生故障。”
 

1492-J4-OR 4 square mm Feed-Through Terminal Block

1492-SPM1D040 MCB Supplementary Protector 4 A

1494U-FC60J 1494U 60A Class H/J 600V Fuse Clip

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1770-KFD RS-232C to DeviceNet Interface Module

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IC756WET200J-99 Custom Datasource Toolkit, Japanese, Version 9.9

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PLC-5/1771 System D1771-6.5.2 ANALOG INPUT SYSTEM(CAT.NO.1771-IFE)USER'S MANUAL

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Support 6556-SPAKSR SUPPORT REINSTATEMENT CONTRACT FOR 6556-SPAKS

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IC752ECD500 Display Station 1492 - 14" XGA (1024x768) resistive touch screen, Pentium 133, 32MB, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win 95

MTR-3S45-G-R-B-C-SRR Servo Motor Nema56C 24V Brake, Seal

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20G14TD617AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A1P6N114 PowerFlex 523 0.2kW (0.25Hp) AC Drive

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1746-IA8 SLC 8 Point AC Input Module

1786-TJPR ControlNet Media Coaxial Jumper

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IC693TCM302 Temperature Control Module

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Communications 9355-WABGWDEE RSLINX GATEWAY - GERMAN

Operator Interface D6190-6.5.7RU CONTROLVIEW DATA LOGGER USER MNL (RUSSIAN)

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5228BSL Big Max Marquee Display. 1x20 2" Chars. Red

IC200DBI001 REMOTE I/O DeviceNet NETWORK INTERFACE UNIT

IC694TBS132 36 Point Terminal Block,spring clamp style extended depth shroud. Compatible with new high density I/O modules for both RX3i and Series 90-30.

MSI-WEB-50 Web or Excel Reporting Clients 50 Pack

VSPCSE-MON10 VisualSPC SE Monitor, 10 license pack.

20BD052A3AYNAND0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LD2K0AN0NNNNN PowerFlex 755 AC Packaged Drive

22D-E9P9N104 PowerFlex 40P 5.5 kW (7.5 Hp) AC Drive

490NAD91104 Quantum Profibus 單接頭

291D-FBP-G1-3FR Direct Online Reversing Starte

G3NA-240B 固態(tài)繼電器 額定電壓5-24VDC,負(fù)載AC24-240V 40A

1492-SPM2D040 MCB Supplementary Protector 4 A

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電機(jī)啟動(dòng)器 3VU16400CM00

150-F25NBRB SMC Flex Smart Motor Controller

1732E-8CFGM8R ARMORBLOCK 8 POINT CONFIGURABLE

1771-PSCC 1771 Power Supply

193-EEFE E1 Plus 9-45 A IEC Overload Relay

20-24V-AUX1 PowerFlex 700S Auxillary Power Supply

2090-CPWM7DF-08AF15 MP-Series 15m Continuous-Flex PWR Cable

2097-R3 Kinetix 300/350 30 Ohm Shunt Resistor

ENP2105M020 Male Industrial, Single Ended, 2 meters

GFK-1631 User Manual-OCS100, OCS200, OCS250, RCS

IC220ALG630 ANALOG IN, 16 BIT THERMOUCOUPLE, 2CH (REQUIRES 1 IC220TBK061)

IC647CSPC001 Proficy Cause+ for Intelligent HMI/SCADA Client Enabler - 1X CAL

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PLC-5/1771 System 1771-DMC1 CONTROL COPROCESSOR - MAIN MODULE

Distributed I/O 1738-IE2CM12 24VDC 2 ANALOG CURRENT INPUTS WITH M12 CONNECTORS

Communications 1770-KFDG DEVICENET RS-232 ADAPTER W/GLOBAL 9V

Operator Interface 2711-NV5 ANTIGLARE OVERLAY PV600 KEY & KEY&TOUCH

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HE693RTM705 RTU / Modbus master module for Series 90-30 with 1 RS-232 port, 1 RS-485 port, supports Report by Exception.

IC670ALG320 Analog Output Current/Voltage 4 Pt. Grouped

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ST-5641 STXi 1 Channels, Pulse Out module, 0.5A/24V, Source, 20Khz

20BC205A3AYNANC0 PowerFlex 700 AC Drive 20B

20F1ANC170JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B012F104 PowerFlex 40 2.2 kW (3 Hp) AC Drive

140DDI85300C Quantum 開關(guān)量DC輸入,32點(diǎn),10-60VDC,4組隔離,CC

284D-FVD4P0Z-10-CR-SB DeviceNet Variable Frequency Drive

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CBL-38-MP-10 Power cable for MTR-3S80 series servo motors. 10 feet

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IC647NSL025 Proficy SQL 2005 - 25 Client Access Licenses (order as separate item, not an option)

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IC800VMCP2050 Power cable for 2 kW VersaMotion servo motors- 5 meter

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Operator Interface 2711-B6C8L1 PV600 COLOR KEY&TOUCH, DH+ & RS232 PRINT

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DeviceNet Products 1734-IV4 24V DC 4 CHANNEL SOURCE INPUT MODULE

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RSI Software Products 9358-BNTK10ENE RSBATCH BACK-UP KEY 10 UNITS

Motion Control MPL-B330P-SJ24AA MOTOR,SERVO,4.18 NM,5000RPM,SINGL,460V,BRK,6.1KG

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20F11FD014AA0NNNNN PowerFlex 753 AC Packaged Drive

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280A-EXT1 ArmorStart w/ Terminator Resistor Cable

CQM1-OD213 輸出32點(diǎn).晶體管NPN 24V DC 100mA

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188-K2C060 6 A Miniature Circuit Breaker

194L-A20-1753 20A 194L Load Switch

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2090-UXTBMP-18S40 MP-Series 40 m Length Brake Cable

BC647MQP001 Machine Edition View for Quick Panel 1 user with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTRN00075 GCC iFIX Std HMI 75 I/O Run

IC200CPU001 CPU 34K user configurable user memory, 1.80MSEC/K Boolean one RS232 and one RS485 serial ports

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IC647IFSTRN00300K iFIX Standard HMI 300 I/O Runtime (M1 Kit Part)

IC670GBI002RR Genius Bus Interface Unit (BIU)

IC697HSC700RR High Speed Counter

IC800SKCPZ100 Power cable to connect an S2K to any 30 - 750 Watt S-series servo motor. 10 meters

ControlLogix/1756 System 1756-M02AE 2-AX SERVO,ANALOG/ENC-ICP

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Process Control 1757-PFBEXP002 PROFIBUS INTERFACE MODULE EXPANSION

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20DC650N0ENNBNANE PowerFlex 700S AC Drive 650 A 355 kW 20D

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1756-IF16K ControlLogix 16 Point Analog Input

1794-TBNK Flex Terminal Base

194E-E16-PE 194E Earthing-Grounding Terminal

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