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該體系采用PLC作為操控中心，完成PID閉環運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調速方法主動調理水泵電機轉速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術的發展與完善，變頻器及PLC在各個行業的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養費用過高等等。在此條件下各種恒壓供水方法應運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩定，功用強大，變頻器用于供水更加節能，所以廣泛使用在多層住宅小區生活消防供水體系中，現在許多場合也有使用，比方中央空調體系、供水加壓站、集中供熱等，這種方法經受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區已從98年運轉至今，體系穩定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉方法等參數在TD200文本顯示器上設定，壓力傳感器把用戶管網壓力轉換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經過采樣程序及PID閉環程序與用戶設定壓力構成閉環，運算后轉換為PLC模擬量輸出信號送給變頻器，調理水泵電機轉速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉時刻累計功用，經過PLC的數據區保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經過程序完成泵的延時上行切換，切換原則為當前未運轉的大泵累計運轉時刻最少的先投入;當壓力超越時，PLC經過程序完成泵的延時下行切換，切換原則為當前正在運轉的大泵運轉時刻最多的先撤出。直到滿足設定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調理泵的電機轉速，完成恒壓供水。

　　體系還可經過PLC的實時時鐘主動守時供水，用戶在TD200上設定每天最多6段(段數也可設定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態顯示各種參數，如設定壓力，運轉壓力，水位高度，運轉方法，實時時刻，日歷，各個泵的運轉時刻累計(準確到秒)，運轉狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態顯示;

　　體系還有故障自確診功用，各泵發作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設備維修人員處理，并可回憶故障發作時刻及班次，以便追查原因及相關責任。

　　2、作業原理：主動手動方法

　　(1)手動運轉時，可按下按鈕起動中止水泵在工頻狀況下運轉，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現故障時的應急供水方法中。

　　(2)主動運轉時，悉數泵的運轉依程序主動作業。

　　上行過程：當在主動運轉方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設定壓力大，運轉壓力為零，所以運算輸出最大)變頻器依設定的上升時刻運轉，升速太快，體系沖擊很大。等泵運轉一會兒，管網壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網體系有關，在現場調試時這兩個參數在TD200上設定調整。管網越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉，一起由PLC輸出一個開關量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應的泵變頻起動運轉;延時切斷1#小泵，體系中相應的一臺大泵變頻運轉，壓力主動調理，若體系壓力平衡，則頻率穩定在一個相對的規模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉，則1#小泵要斷開，大泵與小泵一起運轉時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉在18HZ左右(18HZ以下泵的功率很低，經驗值)時，PLC程序判斷運轉在工頻狀況的泵累計運轉時刻(若只有一臺泵不作判斷)，運轉時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉頻率在50HZ，要不體系沖擊過大，簡單有水垂現象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉。這種情況在夜間或許發作，當供水管網很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設定，假如設定值過大，則體系不能迅速對管網的用水量做出反應;假如設定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設定壓力與運轉壓力在臨界切換狀況時，只要不超越答應的誤差規模內，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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20AC011F0AYNANC0 PowerFlex 70 AC Drive 20A

GA647TDV700 proficy GlobalCare Assist for CIMPLICITY HMI Server 700 I/O Development and Runtime System

GP647IFPRDV00900 GCP iFIX Profsnl SCADA 900 I/O Dev

IC600BF949RR 28K ASCII/Basic I/O Module

IC647HSTCS10KM Historian Enterprise Corporate Server 10000 Points (M4 Key)

IC647TRT700 CIMPLICITY HMI Server 700 I/O Runtime System

IC693PWR322 Power Supply, 24/48 Vdc, Standard. Battery not included. Battery is n ow included in the CPU backplane box.

IC756MDV010E-98 DV Draw Dvlpnt on Alpha OpenVMS, English, Version 9.8

MicroLogix 1000/1761 System 9399-RL50GRES RSLOGIX 500 GETTING RESULTS GUIDE (SPANISH)

PLC-5/1771 System 1771-NIVR HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-88HCCON HIGH CURRENT BLOCK CONNECTOR AND PINS

Communications 9351-VSRT INTERCHANGE FOR OPEN VMS RUNTIME

Operator Interface D6190-6.5.30 CONTROLVIEW APPLICATION OPTIMIZER USERS MANUAL

Support 9358-B60S SUPT RENEWAL CONTRACT FOR 9358BNT60ENE

Support 9392-CDRSPTE DATADISC ENGLISH/PORTUGUESE BUNDLE

RSI Software Products 9324-RL0100ENE RSLOGIX 500 STARTER (ENGLISH) CD-ROM

RSI Software Products 9301-2SE3500U1R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 32K TO 100K

RSI Software Products 9356-STD2300 RSSQL STANDARD VERSION WITH 1500 TAG LIMIT

Motion Control TL-SSN-3 KIT, SHAFT SEAL, TL-X25XX, TL-X3XX MTRS

44C742433-002 Cable, Beta Amplifier Battery Daisy Chain, 0.25 Meters

IC200CHS022 COMPACT I/O CARRIER BOX STYLE

IC694MDL730 OUTPUT MODULE 12/24 VDC 2AMPS 8 POINTS POSIVIVE LOGIC

MSI-VALMET-43 Valmet PaperLab Interface-43

VSPCSE-ADMIN VisualSPC SE Administration Bundle includes Attributes, Analyst, Desig ner, Wizard, Importer and Reports.

20BD040A3AYNAND0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JF650JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D1P4N104 PowerFlex 40P- 0.4 kW (0.5 HP) AC Drive

140NOM21200C Quantum MB+ 網絡適配器, 1MB, 1MB+, 雙電纜, CC

290E-FAZ-G2 Direct Online Starter

MY4NJ 24VDC, 110VAC, 220VAC 4開4閉 觸點 5A LED燈

1492-SPM2C130 MCB Supplementary Protector 13 A

軟啟動器 3RW30272BB04

電機啟動器 3VU16403MJ00

150-F201NBRB SMC Flex Smart Motor Controller

1732D-OB16M12MINI ArmorBlock 16 Point Output Block

1771-OZL 1771 Digital Output Module

193-EDN E1 Plus DeviceNet Module

199-FSMZ-1 Industrial Relay Diode Surge Suppressor

2090-CPWM7DF-08AA09 MP-Series 9m Standard Power Cable

2094-XNCON-2 Kinetix 6000 Connector Set

EDS-305-M-ST-T C1 D2 4-port 10/100, 1 port multi-mode ST fiber (-40 to 75 deg C op temp)

GFK-1192 Series 90-70 System Manual for Control Software Users

IC220ACC004 POINT LABELS BLANK QTY 1000

IC647BSU255 Batch Server Pak Upgrade (20 to 255 Units)

IC647PRTHE100C Proficy Portal Historian Edition Client Pack 100 Users (M1 Key)

IC693CPU367 CPU 367Module (240K Bytes configurable Supports Profibus DP Slave (Version 1 supported). One Profibus port and one RS-232 service port.

IC756ADV000K-98 DV Development - AIX Op Sys, Korean, Version 9.8

MSI-EFF-50-43 Efficiency Mang Clients 50 Pack-43

SLC/1746 System 1746-RT26 REPLACEMENT TERMINAL BLOCK - ANALOG OUTPUT

Distributed I/O 1738-IB8M12 24VDC 8 SINKING INPUTS WITH M12 CONNECTORS

Application-specific products D6300-6.9.1 REMOTE I/O MONITOR SW(6300,6310-MS)REFERENCE GUIDE

Operator Interface 2711-NL3 BACKLIGHT PV600 KEY & KEY&TOUCH SER B & EARLIER

Support 9302-REPR SUPT REINSTATEMENT CONTRACT FOR 9302REP

Support 9324-RL5300DER SUPT REINSTATEMENT CONTRACT FOR 9324RL5300DE

DeviceNet Products 1788-CN2DN CONTROLNET TO DEVICENET LINKING DEVICE

RSI Software Products 9301-2SE3353ESE RSVIEW32 RUNTIME 5K WITH RSLINX (SPANISH)

RSI Software Products 9326-AD25APENE APPLICATION MANAGEMENT ADD-ON 25 USER

Motion Control MPG-A010-031M22 MOTOR,SERVO,GEAR RATIO 31,26NM,157RPM,MULTI,230V

Silver Series 1769-L30 COMPACTLOGIX5330 PROCESSOR, 256 KBYTE MEMORY

HE693MIX800 Universal Analog Input module. Inputs for mV, V, mA, uA, RTD, and Thermocouple. See data sheet MAN0314 for details.

IC655MDL593RR 5/12 (TTL) Output (64 points)

QPI3D200C2P/B QUICKPANEL COLOR 10.5" TFT BLANK

ST-5111 STXi High Speed Counter module, 1 Channel, 24VDC 1.5MHz