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JAMSC-B1066,

JAMSC-B1066

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　　1 引言

　　紡絲機紡出的滌綸原絲需經過牽伸定型后,才具有一定的纖度、強度、伸度和其它的物理性能。VC443A牽伸加捻機用于滌綸復絲生產過程中牽伸加捻工序。牽伸絲為低捻復絲，可直接或經加彈工序后供綢廠使用。它的電氣部分由電源控制系統、程序控制系統、錠子交流變頻調速系統、熱盤控制系統、熱板控制系統組成。隨著機電一體化技術的發展，對系統的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強、速度快,組態靈活和可擴展性的特點而得到了廣泛的應用，成為自動化系統中的基本電控裝置，故VC443A牽伸加捻機選用PLC可編程控制器，實現了生產的自動控制。

　　2 PLC選型設計

　　系統選用了日立公司的產品:E-64HR可編程控制器,作為主控單元，它有64個輸入/輸出點,其中40個開關量輸入點，24個輸出點，內置式電擦除EEPROM可以保護用戶方便的完成程序和參數的修改和存儲, PLC根據各輸入點所接按鈕，接近開關，接觸器等電器信號的狀態以及編制的軟件程序自動控制各電機，電磁閥，指示燈等，完成整個生產的工藝動作程序，鋼領板換向及成型自動控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標準編程器PGNJ等，體積小攜帶方便，可在現場實地進行程序調整和傳送。全部控制程序約276條，可見該系統軟硬件資源得到了相當充分的利用。

　　3 VC443A牽伸加捻機工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機控制系統的輸入信號:主令按鈕、限位開關、接近開關、鈕子開關、撥盤開關的投入信號，全部為直流輸入，共有40點。

　　3.2 輸出信號

　　控制的負載主要分成三類:一是7臺交流電機:牽伸雙速電機M1、油泵電機M2、靠模升電機M3、靠模降電機M4、移絲電機M5、錠子電機M6、風機M7;二是用于控制鋼領板升降及側壓輥壓差的電磁閥;三是信號燈;四是計數器，共有24點，全部為繼電器接點輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機M2運轉。(程序器的輸出50對應的LED發光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運轉。(程序器的輸出51對應的LED發光)

　　●程序器控制下，使計數器復零，進入準備工作狀態，內部定時器T01 T02接通，使鋼領板強迫進入廢絲盤位置，待TO0延時到斷開快速閥YV3，鋼領板在程序器控制下微動。(程序器的輸出76、65對應的LED發光，延時到熄滅，66、67對應LED交替發光)

　　●定時器TO1延時到，使接觸器KM3吸合，牽伸雙速電機M1帶動牽伸羅拉和上下牽絲盤低速運轉，低速指示燈亮，進入掛絲階段。(程序器的輸出52對應的LED發光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運轉。(程序器的輸出53對應的LED發光)

　　●程序器控制使電磁閥YV4斷電，側壓輥加壓。(程序器輸出64對應LED發光)

　　●定時器T02接通，延時到后接觸器KM4得電，牽伸雙速電機M1切換為高速運轉，高速指示燈亮，繼電器KA3吸合，移絲電機M5運轉。(程序器輸出54對應的LED發光。55對應的LED發光)

　　●定時器T03延時到后，鋼領板強迫上升，靠模上撞塊使底部打結開關SA2接通，定時器T04得電，使上升閥失電，實現底部打結，T04延時到上升閥YV1/1再次得電，強迫鋼領板快速上升，進入正常牽捻區，待T05延時到后切斷快速閥YV3，鋼領板在程序器控制下，以正常速度運動，同時接通繼電器KA4，靠模升電機M3運轉，帶動靠模緩慢上升，計數器開計長(程序器56對應的LED發光。65對應的LED在接通快速閥時發光，74對應的LED發光，有計長信號時發光指示)。

　　至此開車過程結束，機器進入正常紡絲。
 

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IC610PER154RR Series One PROM Writer Unit (Snap On)

IC647HSTSS20000KM Historian Standard Server 20,000,000 Points (M4 Key)

IC660BBR101RR Relay Block, Normally Open

IC695ALG312CA Conformal Coated. Isolated Thermocouple Input module provides twelve isolated differential thermocouple input channels. Each channel can be individually configured for inputs from: Thermocouple types: J, K, T, E, R, S, B, N, or C and Voltage: +/-150

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Support 9325-L5140S SUPT RENEWAL CONTRACT FOR 9325L5140