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3D打印在航空制造中的應用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時，為了形成高度復雜的內部冷卻通道結構，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時內部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結構越來越復雜，通過傳統的注射成型方式已經無法實現。奧地利Lithoz公司采用LCM技術制造陶瓷葉片型芯，可以滿足航空航天和電力工業的需求。
LithaCore 450是由Lithoz公司自主研發用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結后的葉片型芯產品具有非常低的熱膨脹率、較高的孔隙率、優異的表面質量和優良的洗濾性等優點。典型的應用有：單晶鎳基合金渦輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發動機支架
2018年11月1日，GE增材制造宣布，美國聯邦航空管理局已批準3D打印支架用于波音747-8 機型的GEnx-2B發動機（雙轉子軸流式大涵道渦輪風扇發動機），該支架將取代傳統制造的電動門打開系統支架，其作用是打開和關閉發動機的風扇罩門，制造設備為GEAdditive Concept Laser M2多激光器選區激光熔融系統。



這款3D打印支架將在GE航空集團阿拉巴馬州奧本市的工廠開始批量生產。GE公司表示，與傳統方式制造的支架相比，3D打印技術將減少高達90%的材料浪費。在傳統支架的制造中，因金屬加工而產生的材料浪費約占50%。此外，3D打印支架采用了優化設計方案，重量比傳統支架輕10%。


據了解，這款3D打印支架為GE航空創造了兩個“第一”。首先，這是GE 第一個獲得認證的由ConceptLaser公司的選區激光熔融設備生產的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設計到生產于10個月內開發完成。
在進行支架生產時，一次打印可以生產4個支架，在構建室中4個支架以互鎖設計的形式實現，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發動機的訂單量為2200臺，整體來看節約的成本非常可觀，并且3D打印支架比傳統支架更輕，將為航空公司節省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產的LEAP-1A發動機作為A320neo飛機的選配，LEAP發動機中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機首飛成功，裝有LEAP發動機的A320neo 同時獲得歐洲航空安全局和美國聯邦航空管理局的認證。
2018年10月8日，GE航空工廠慶祝第30000個3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產，標志著規模化增材制造的重要里程碑，預計2019年這種產品將達到40000支。
 

IC693ACC301 Replacement Battery, CPU & PCM (qty 2)

IC752SKT006RR Datapanel 320T CB Starter Kit: Includes Datapanel 320T Passive Color Base (CBT050), download & communication cables, WinCfg, user & program ming manuals

MSI-REPLIX Majiq Replix Interface

FlexLogix System 1794-IE4XOE2 ANALOG COMBO MODULE, 12 BIT, 4 INPUT/2 OUTPUT

PLC-5/1771 System 1771-RTP4 HIGH RESOLUTION ISOLATED ANALOG SERIES

Industrial Computers 6189V-ACPS AC POWER SUPPLY ATX STANDARD

Application-specific products 1803-EEM02 EEM,16 ANALOG, 4 TO 20 MA

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IC640WMI910 Workstation Interface (WSI) for XT/AT, Series 90-70 Parallel/Serial

IC800SLM005N3NE25 50W, 115/230 VAC SL Servo Motor, 2.5K Quad Encoder

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194E-FA32E-P22-P22 194E Load switch

2090-CFBM7DD-CEAA90 MP-Series 90m Servo Feedback Cable

2090-TCR47-M23 MP-Series Power Connector Crimping Tool

BC646MPSU01 Logic Developer PLC Standard Upgrade from LM90, CC90, VersaPro with Proficy GlobalCare Complete

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IC641VUG301 Logicmaster 90-30 Subscription to VersaPro Standard Edition Upgrade

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Motion Control 8720MC -B021-AA- 21 AMP B CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

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IC300OCS087 MiniOCS with 2x20 LCD & 16 keypad & onboard IO (no expansion) 8 DC Inputs (pos/neg) with CsCAN, 8 DC Outputs (pos), 4 ISO analog in (20mA), 2 ISO analog out (20mA)

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MTR-3T42-H-R-B-M-0 MTR series metric servo motor with resolver and brake

ZA66L-6001-0026#L50R03 A22/3000HVi & A12/4000HVis & A22/4000HVis, Fiber Optic Cable (Sheathed) 50M

20DB042A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ALC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-B2P5N104 PowerFlex 525 0.4kW (0.5Hp) AC Drive

2711R-APK7 PanelView 800 Adapter Plate Kit for 7-In

6SE6420-2UD21-1AA1 1.1KW

1492-L3T-Y IEC Term Blck 5.1x64.5x31.3mm Spr Clp

1494C-DJ622-A4-B2-D-E-F 200 A Flange Mtd Cable Switch

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1747-L511 SLC 5/01 1K Controller

1790D-TN4C0 CompactBlock LDX Analog Input Base Block

194E-A63-3753 63 A 194E Load switch

20-VB00601 PowerFlex DPI Interface Board

2090-CSWM1DE-18AA01 Kinetix Cable Single DSL 2090-Series

20AC072C3AYNANC0 PowerFlex 70 AC Drive 72 A at 37 kW 20A

GC646MDB300 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 300 I/O

HE693CBL222 RS-232 cable for 9-pin personal computer serial port

IC600RB752RR RPU Device Switch Module

IC647HSTESEO5000KM eSignature Option for Historian - Enterprise Server 5,000,000 Points (M4 Key)

IC655MDL576RR 115/230Vac Isolated Output (16 points)

IC694MDL632CA Conformal Coated Input module 125 VDC 8 point NEG/POS logic.

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MicroLogix 1500/1769 System 1769-IR6 6 CHANNEL RTD/RESISTANCE INPUT MODULE

PLC-5/1771 System 1771-CX25 PLC-5 LOCAL CABLE

Distributed I/O 1797-CE3S BUS EXTENDER CABLE FOR BUS ISOLATOR - 3 FOOT

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25-ENC-2 PowerFlex 527 Incremental Encoder

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2098-DSD-HV100 Ultra 3000 Servo Drive

GA646PME005 GlobalCare Assist for PCM Machine Edition Version 5 User

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IC647SMK001 Scheduler Desktop Pro 1 user

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HMI-CAB-ETH 6 feet, Ethernet Cross-over cable for direct connection to QuickPanel View & Control

IC693CMM301 Genius Communications Module, GCM (256 bits)

QSK2D100S2P QUICKSTART KIT 6" STN

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20BC8P7A3AYNAND0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF119JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E3P0N104 PowerFlex 40- 1.5 kW (2 HP) AC Drive

Quantum Analog Mixed Module 模擬量混合模板

284E-FVD7P6Z-25-RR-3-DB-SB-OC EtherNet Variable Frequency Drive

E2E-X5Y1 5mm,電感式,二線,常開 300mA 電源:24-240VAC圓M18

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通用型變頻器 6SE6 430-2UD38-8FB0 "90 KW,350 x 850 x 320"

電機啟動器 3VU13402MD00

150-C201NBD SMC-3 201A Smart Motor Controller

1608P-BP050A480V3 ProDySC 50 Amp Bypass

1770-CD2 Data Highway 200-200 ft Length Cable

193-DNCT DeviceNet Configuration Terminal

194R-R9 SHAFT, SQUARE, 10MM, FOR S3 HANDLE

2090-CPBM7E7-08AF15 15 m Length SpeedTec Extension Cable

2090-XXTPMP-16S60 MP-Series 60 m Length Power Cable

CP5A-1MPB-0140-AZ Mtr Power Cable, A30 & A40 Motors, 14 M

GF-959150 Connecting FlashCable to Mitutoyo Caliper (all except 500-2xx/500-50x/ 550-22x).

IC200UEX010 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power S upply. (includes IC200CBL501)

IC647ADC025 PA Dashboard Client 25 Pak

IC647PCL300 Proficy Process Systems Standard Edition 3000 I/O with CIMPLICITY

IC693CBL316 Station Manager Serial Cable for Ethernet TCP/IP

IC754ACC15GAS Gasket for 15in QuickPanel View & Contro

IMC-316P-X-D 6 amp IMC enhanced servo motor controller with Devicenet

SLC/1746 System 9399-RL50GR RSLOGIX 500 GETTING RESULTS GUIDE

Open Automation Systems 1789-STRT1PT SOFTLOGIX 5800 STARTER KIT PORTUGUESE

Application-specific products 1404-M805A-DNT MASTER MODULE-PQ DNET COM-120/240V P/S

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Motion Control MPL-B4540F-RK22AA MOTOR,SERVO,10.2 NM,3000RPM,RSLVR,460V,11KG

Motion Control 9101-0330 CONNECTOR KIT, MOTOR BRAKE, F/H, STRAIGHT

GQPI-DEM-CV2 QUICKPANEL DEMO 10.5" VIDEO GE LABEL

IC646MRB700 Logic PC 700 Tag Runtime System

MTR-3T11-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SFW-CCSD-6 CCS for Windows sofware version 6.0 on CD-ROM

20BC056A0AYNANC1 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11ND5P0AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF9P5-AS PowerFlex EMC Filter

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281D-F12B-10C-RR-3FR ArmorStart Direct Online RVSG Starter

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1497-D-AXSX-0-N Control Circuit Transformer

1606-XL240E Power Supply XL 240 W Power Supply

1762-IQ8 MicroLogix 8 Point Digital Input Module

188-K3C200 Miniature Circuit Breaker 20 A

194L-G3195 194L 57 mm Plastic Operating Shaft

2090-CPBM7DF-04AA09 MP-Series 9 m Length Pwr and Brake Cable

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GC647PME050 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 50 Concurrent Users

IC200MDL631 Input 125VDC POS/NEG logic isolated 8 point

IC646PCM001 Proficy Change Management 1 user

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IC697PCM711 Programmable Coprocessor

IC800SSI104S1RR 4.3A, 115/230V, S2K Servo Controller for S-Series Motors

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IC641CTL971 CIMPLICITY Control 90-70 Programmer with Paper Documentation Library

IC800SLM075N2XE25 750W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

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