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媲美一線歐美品牌刀具性能 澳克泰重磅推出全新面銑刀產品
伴隨著汽車保有量的持續增長和環境問題的日益突出，世界各國在發展汽車工業的同時，亦形成了降低燃油消耗、減少溫室氣體排放的共識。各大汽車制造廠商們也是紛紛響應，積極開發研究“節能減排”技術，在這其中，渦輪增壓技術被普遍認為是更經濟有效的技術。如今，渦輪增壓技術已是柴油發動機必備之術，汽油發動機也正在逐步轉換，以滿足功率以及環保方面的要求。據相關數據表明，2009至2016年，全球車用渦輪增壓器銷量從1,700萬臺增長至3,800萬臺，年均復合增長率達12.18%，到2021年這一數字預計將增長到5,200萬臺。

巨大的市場空間也帶來了對工件質量、加工技術的嚴格要求以及因激烈市場競爭而帶來的提效降本的巨大壓力。在加工中，渦輪增壓器零部件，尤其是殼體，是影響其品質和加工成本的重要因素。渦輪增壓器的渦輪殼必須能在850攝氏度至1,300攝氏度以上（華氏1,562至2,372度）的溫度范圍內正常工作。在這種極端高溫下運行，必須選用耐高溫合金材料，如1.4826，1.4837,1.4848和1.4849等典型的耐熱合金材料。耐高溫合金材料雖然極大地提升了渦輪增壓器的性能和品質，但其硬度高、韌性好、難切削的特性卻也給刀具產品帶來了嚴峻的挑戰，再加上渦輪殼本身的零件外形極其不規則，剛性和裝夾穩定性差，導致刀具壽命非常低。如何選擇優質的刀具產品，降低加工成本，保障加工質量的穩定性，成了各家渦輪增壓器制造商及汽車企業關注的重點。

年輕而又奮進的澳克泰，及時捕捉市場信息及客戶需求，依托自身作為章源鎢業子公司，擁有從采選、冶煉、制粉到硬質合金工具的完整產業鏈的優勢實力，針對當前渦輪增壓器殼體材料加工難點對刀具產品的要求，澳克泰采用超強韌性的基體提升刀片的強度，并創新研究開發了納米微晶涂層技術（AlTiSiN）解決耐高溫的問題，重磅推出了雙面負型七邊型面銑刀——AFM45-XN07/XN09系列產品。在渦輪增壓器領域加工高溫耐熱合金材料的粗銑工序上，經現場測試，XN07/XN09面銑刀已經達到了與歐美一線品牌同樣的加工效果及相同的使用壽命，并以大大優于國外高端品牌刀具的性價比，贏得了客戶的廣泛好評及市場的熱切關注。

“渦輪增壓器殼體的加工是十分復雜且精密的，對于刀具的要求非常高，很多客戶一開始都偏向于國外品牌的刀具產品。但面對激烈的市場競爭和提效降本的巨大壓力，居高不下的刀具成本使他們非常困擾，在抱著試一試的心態與我們展開了合作后，對XN07/XN09面銑刀高效的銑削能力、優質的切削質量、穩定的加工實力都感到格外驚喜，尤其是對它極佳的性價比優勢十分滿意。很多客戶更是邀請我們參與到整體加工工序的優化及加工解決方案的制定中，進一步幫助他們提效降本，收獲更高的加工效益。”澳克泰銑削產品經理邢勝華介紹說，“還有客戶在驚訝于我們新產品在粗銑工序上強大的加工效果之余，迫不及待地希望我們能幫助他們對精銑刀盤也進行優化降本。為此我們的研發部門又創新開發了3種精銑刀盤，分別應用于各種工況，以滿足客戶不同的需求。目前，對于渦輪增壓器殼體的加工，澳克泰已經能夠提供從粗銑到精銑，覆蓋多種材料，應對不同工況的完整解決方案。”
創新設計，極佳經濟性

AFM45-XN07/XN09面銑刀的刀盤采用45°主偏角設計，最佳受力平衡，使其具備了完美高效的平面銑削能力，粗、精銑加工均能輕松勝任。在精銑加工中，XN07/09兩種系列尺寸的刀片還都提供了修光刃的選擇，結合使用能夠獲得極好的表面加工質量。
除了高效的切削能力、優質的表面質量、國產品牌的價格優勢，XN07/XN09面銑刀還以極具創新的設計將澳克泰高性價比、高通用性的競爭實力發揮的淋漓盡致。雙面負型七邊形設計的刀片，可使用的有效切削刃數量達到14個，每個刃口的經濟性都可謂具有無可匹敵的競爭力。預硬的刀體材料及表面鍍鎳工藝不僅體現了美觀，還可保護刀體避免生銹，不會輕易被切屑損傷，再加上刀體帶冷卻孔的設計，最大程度的延長了刀體壽命，進一步提升了刀具產品的經濟性。另外，XN07/XN09面銑刀提供了6種刀片牌號（AP301U, AP351U, AP401U，AP351K，AC301P, AC301K）和3款刀片槽型（-MM3,-MM4，-MR6）的豐富組合選擇，可以滿足幾乎所有工況和切削需求的加工任務，有效降低加工成本，實現最佳刀具性價比。
 

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