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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類(lèi)。其中，后者的產(chǎn)品門(mén)類(lèi)較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車(chē)制造企業(yè)發(fā)展進(jìn)程。

其一，汽車(chē)機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車(chē)制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中，汽車(chē)制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車(chē)機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

其三，汽車(chē)加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車(chē)制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車(chē)金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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Operator Interface 2711P-RL7C PV PLUS/VVCE 700 BACKLIGHT REPLACEMENT

Support 9355-WABOEMITS SUPT RENEWAL CONTRACT FOR 9355WABOEMIT

Support 9354-SS505R 9354-SS505 SOFTWARE SUPPORT CONTRACT REINSTATEMENT

ControlNet Products 1734-IB8 24V DC 8 CHANNEL SINK INPUT MODULE

RSI Software Products 9301-2SE2400U1R UPGRADE: OUT-SUPT: RSVIEW WORKS 1500 TO 32K

RSI Software Products 9357-CNETMDAD3E RSNETWORX MD FOR CONTROLNET ADD-ON

Motion Control MPL-A330P-SJ24AA MOTOR,SERVO,4.18 NM,5000RPM,SINGL,230V,BRK,6.1KG

Motion Control 2090-UXNBMP-18S90 CABLE,ULTRA,NON-FLEX,MOTOR BRAKE,MP 90 MTR.

CBL-138-2 Cable. Allen Bradley SLC500 1747-KE (RS-232)

IC600WD005 I/O Cable, 5 feet (1.5m)

IC800SKCFLY030 Cable, S2K Aux. I/O Connector to Flying Leads, 3 Meter

OC647IFESGSR00300M iFIX Optn: ESig & ERec 300 I/O Server (M4 Part)

20AD065A0AYNANG0 PowerFlex 70 AC Drive 65 A at 50 Hp 20A

20DC650N0ENNBNANE PowerFlex 700S AC Drive 650 A 355 kW 20D

20P21AD027RA0NNN PowerFlex 27 A DC Drive

2711-NC13 PanelView 5 m Operate Comms Print Cable

280-PWRM22F-M2 ArmorStart Three-Phase Power Media

FX2N-1PG-E 定位模塊

1492-MC5X10 IEC 5 x 10 mm Marker Card

1494U-D100 1494U 100A Switch and Mechanism

軟啟動(dòng)器 3RW44536BC44

SIMATIC STEP 7 V14 6ES7822-0AA04-0YE5 Upgrade SIMATIC STEP 7 基本版 V11..V13 -> V14 浮動(dòng)授權(quán)

1585D-M4UBDF-12 1585D Ethernet Media Patchcord

1756-IF16K ControlLogix 16 Point Analog Input

1794-TBNK Flex Terminal Base

194E-E16-PE 194E Earthing-Grounding Terminal

2090-CFBM4DF-CDAF12 MP-Series 12m Feedback Cable

2090-KPBE7-06AA MP-Series Power and Brake Connector Kit

BC5005TBX0000 15 Inch Intelligence Industrial Computer - Bundled - Performance Series - w/ Windows XP

GC646TRT050 Proficy GlobalCare Complete for Server 50 I/O RUNTIME SYS

HMI-BEZ-205 Stainless Steel Bezel: 12.1 inch (QPL2xxxx-C2P)/ NEMA 4X

IC641CTL931 Control 90-30 Programmer with Paper Documentation Library

IC647IEC005 IEC 61850 Client - 5000 points

IC660EBA020RR Ph B Analog 24/48Vdc 4 In/2 Out Electronic Assembly

IC695FTB1S132 Fiber terminal Block kit includes the IC695FTB001 base plus two IC694TBS032 high density extended shroud spring style terminal blocks

IC756WRE024J-28 Runtime License for Windows 1-24 Users, Per User, Japanese v2.8

FlexLogix System 1794-ADNK CONFORMALLY COATED, DEVICENET ADAPTER

PLC-5/1771 System D1771-6.5.85 PLASTICS MOLDING MODULE INJECT MODE MANUAL

Process Control 1757-PLXRT10 PROCESSLOGIX 10 USER REMOTE OPERATOR INTERFACE

Operator Interface 2711P-T7C4B2 PV PLUS 700, TOUCH, ENET, AC PS, EXT MEM

Support 9307-RSE32R SUPT REINSTATEMENT CONTRACT FOR 9307RSE32

Support GML-DAS SUPT RENEWAL CONTRACT FOR GMLDA

Support F1785-L20CSERE FIRMWARE UPGRADE FOR 1785-L20C PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300 RSVIEW32 WORKS 1500

RSI Software Products 9701-VWSB100JPU1 RSV SE STATION 25 - 100 DISPLAY UPGRADE (JAPANESE)

RSI Software Products 9399-INTDOSUG INTERCHANGE FOR DOS USERS GUIDE

Motion Control 2098-IPD-005-DN DRIVE, 2.5A/7.5A, ULTRA5000, DEVICENET

BC646MBPS99 ME Professional Dev. Suite Site License

IC300DIQ722 14 AC Inputs / 10 Outputs, 120 - 160 VAC Sink or source, Relay Out, 3 amps. isolated, 2 per common

IC752MNL003 Mature. Datapanel 1000 Series Operator's Manual

MTR-3S63-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6114-K213#E AHVis and AHVi Motor Brake Connector Kit (90 Deg)

20BP730N0NNNNNC0 PowerFlex 700 AC Drive 730 A 400 kW. 20B

20G1ABC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-B2P5N104 PowerFlex 523 0.4kW (0.5Hp) AC Drive

2711P-T15C21D8S PanelView Plus 7 Standard 1500

OPC-F1-RS(RS485通信)

1492-JG3TW IEC 1-Ckt Feed-Thru Grd Blk 3 Conn Pts

1492-WG4 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44223BC46

性能信號(hào)模塊 6ES7 531-7NF10-0AB0 AI 8：模擬量輸入模塊，高速，AI 8x U/I HS, 35mm 模塊，不含前連接器

156-B50CA1 50 A Contactor

1746-NIO4I SLC 4 point Analog Current Comb Module

1787-USADPTR U.S. P/S ADAPTER FOR 1770-KFD

193-T1DC90P 72-90 A IEC Bimetallic Overload Relay

20-MAINSTND PowerFlex Maintenance Stand

2090-CSBM1DF-14AF11 Kinetix Cable Single DSL 2090-Series

20AC022C0NYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647WFL005 Proficy GlobalAssist Complete for Proficy Workflow - 5 User License

GPA-602-F4 LVDT Expansion Unit (Full Bridge for Solartron), includes G-0602 conne cting cable.

IC600CP612RR 13 inch Series Six Plus CPU 24Vdc Power Supply (8 Slots)

IC647HSTCSEO2000KM eSignature Option for Historian - Enterprise Corporate Server 2,000,000 Points (M4 Key)

IC647WFL025 Proficy Workflow - 25 User License

IC694ALG220CA Conformal Coated Analog Input Voltage module, 4 channels.

IC756RDV010E-99 DV Draw Development on IRIX Op Sys, English, Version 9.9

MicroLogix 1200 System 1762-IA8 8 POINT 120 VAC INPUT MODULE

PLC-5/1771 System 1771-LIA2 ADVANCED LOOP CONTROLLER INTERFACE

Distributed I/O 1794-OA8I 85-132V AC OUTPUT MODULE (ISOLATED), 8 POINT

Communications 9355-WABSNENE RSLINX SINGLE NODE

Operator Interface D6195-6.5.5 CONTROLVIEW BUILDER GETTING STARTED MANUAL