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3D打印在航空制造中的應用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時，為了形成高度復雜的內部冷卻通道結構，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時內部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結構越來越復雜，通過傳統的注射成型方式已經無法實現。奧地利Lithoz公司采用LCM技術制造陶瓷葉片型芯，可以滿足航空航天和電力工業的需求。
LithaCore 450是由Lithoz公司自主研發用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結后的葉片型芯產品具有非常低的熱膨脹率、較高的孔隙率、優異的表面質量和優良的洗濾性等優點。典型的應用有：單晶鎳基合金渦輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發動機支架
2018年11月1日，GE增材制造宣布，美國聯邦航空管理局已批準3D打印支架用于波音747-8 機型的GEnx-2B發動機（雙轉子軸流式大涵道渦輪風扇發動機），該支架將取代傳統制造的電動門打開系統支架，其作用是打開和關閉發動機的風扇罩門，制造設備為GEAdditive Concept Laser M2多激光器選區激光熔融系統。



這款3D打印支架將在GE航空集團阿拉巴馬州奧本市的工廠開始批量生產。GE公司表示，與傳統方式制造的支架相比，3D打印技術將減少高達90%的材料浪費。在傳統支架的制造中，因金屬加工而產生的材料浪費約占50%。此外，3D打印支架采用了優化設計方案，重量比傳統支架輕10%。


據了解，這款3D打印支架為GE航空創造了兩個“第一”。首先，這是GE 第一個獲得認證的由ConceptLaser公司的選區激光熔融設備生產的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設計到生產于10個月內開發完成。
在進行支架生產時，一次打印可以生產4個支架，在構建室中4個支架以互鎖設計的形式實現，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發動機的訂單量為2200臺，整體來看節約的成本非�？捎^，并且3D打印支架比傳統支架更輕，將為航空公司節省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產的LEAP-1A發動機作為A320neo飛機的選配，LEAP發動機中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機首飛成功，裝有LEAP發動機的A320neo 同時獲得歐洲航空安全局和美國聯邦航空管理局的認證。
2018年10月8日，GE航空工廠慶祝第30000個3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產，標志著規�；�增材制造的重要里程碑，預計2019年這種產品將達到40000支。
 

1585-C8HB-S300 Cable Spool Ethernet Media

1756-IT6I ControlLogix 6 Pt Isolated TC In Module

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GFK-2193 Series 90-30 PROFIBUS Slave Module User's Manual

IC220STR003 MOTOR STARTER REVERSING, 1.5KW/400VAC

IC647ERPW000 Open Enterprise

IC647SCDK001 Scheduler API Developers Kit

IC693MDL640RR 24 Vdc Output, Positive Logic (16 Points)

IC756DVE000K-99 EO GECK (Graphical Editor Construction Kit) - Unix, Korean, Version 9. 9

MSI-QUAL-25-43 Quality Management Clients 25 Pack Ver4.3

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Operator Interface 2711E-UTCT10 PANELVIEW 1200 TOUCH TO 1000E TOUCH MIGRATION KIT

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HMI-AGO-203 ANTI-GLARE OVERLAY 5"

IC693ACC340 Redundant Power Supply Base (RPSB) with 0.1 meter cable to connect to Power Supply Adapter module. Supports any Series 90-30 power supply.

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20BC5P0A0AYNANC0 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

20F1ANE192AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-D2P3C104 PowerFlex 40- 0.75 kW (1 HP) AC Drive

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194R-NE250-1753 Disconnect Non-Fused IEC 3 Poles 250A

2090-CPBM7DF-16AA90 MP-Series 90m Standard Cable

2090-XXTFMP-S40 MP-Series 40 m Length Feedback Cable

CFDA-0WPB-0140-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, Straight Connector, 14 M"

GF-3791R Connecting FlashCable to Sartorius, Fairbanks Scale.

IC200UDR006 28 point PLC, (16) 12VDC In, (12) Relay Out, 12VDC Power Supply. Batt ery (IC200ACC403) is required for long term data rentntion and Real Ti me Clock. Battery not included.

IC646TRT300 300 I/O Point Runtime System

IC647PATEHFT Proficy PAT - Driver For Ethernet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

IC693APU301RR Axis Positioning Module (APM), 1 Axis, requires (1) or (2) CBL311

IC752GEN100 PC/104 Genius Card

IMC-105D-1-D 5 amp IMC stepping motor controller with Devicenet

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Industrial Computers 6189V-MBA BENCH/TABLE TOP ADAPTER FOR 6186 MONITORS

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IC646MPP001 Logic Developer - PLC Professional

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IC697MDL752RR 12 Vdc Output, 05 Amp, Positive Logic (32 Points)

IC800SSD104S1RR 4.3A, 115/230V, S2K Servo Drive for S-Series Motors

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IC756WRE499J-28 Runtime License for Windows 100+ Users, Per User, Japanese v2.8

FlexLogix System 1794-IRT8 NON-ISOLATED, THERMOCOUPLE/RTD/MV INPUT MODULE

PLC-5/1771 System D6200-6.4.18ES PLC5 STRUCT.TEXT SFTW REL.1.0 USER MANUAL(SPANISH)

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IC300OCS064 OCS with 2x20 LCD Display and with 16-keypad. Built in I/O no expansion. High Speed Counter and PWM/PT. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A neg. logic) With CAN Network

IC752WFC502 Display Station 2050 Series-15" active matrix SVGA (1024x768) resistive touchscreen, Pentium 233 Mhz, 64 MB RAM, 6.4 GB removable HD, expansion slots (2 PCI/3 ISA), unlimited pt ct CIMPLICITY HMI, field detachable front/rear housing, Win NT

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25B-A2P5N104 PowerFlex 525 0.4kW (0.5Hp) AC Drive

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6SE6430-2UD34-5EB0 45KW

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1494C-CM7 Cable Mechanism

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HE693ADC409 4-ch.+/-25mV, +/-50mV, +/-100mV

IC600PM504RR High Capacity I/O Rack Power Supply, 230Vac

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IC655MDL501RR 12-24Vdc Input, Negative Logic (16 points)

IC694MDL241 Input module 24 VAC, 16 points.

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