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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過一系列的諸如銑、磨、車等加工工藝來完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機(jī)床等，除可以滿足模具加工的要求外，還可以擴(kuò)大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計(jì)進(jìn)行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點(diǎn)。
此外，數(shù)控加工技術(shù)不僅可以對常見的模具材料進(jìn)行加工，還可以加工質(zhì)地較堅(jiān)硬的材料。
2.3 推進(jìn)模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會(huì)生活的各個(gè)方面，模具制造業(yè)也不例外，它極大的促進(jìn)了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術(shù)，不僅可以快速推動(dòng)模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時(shí)更新系統(tǒng)，以保證最大程度地滿足對復(fù)雜工藝的技術(shù)要求。

此外，通過數(shù)控加工技術(shù)的信息化管理，還可以打破時(shí)間的限制，進(jìn)行遠(yuǎn)程控制，實(shí)現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類

在進(jìn)行模具加工前，需要進(jìn)行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機(jī)床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進(jìn)行分類，目前，較為常用的數(shù)控加工機(jī)床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進(jìn)行合理分類，才能滿足生產(chǎn)要求，降低成本。

數(shù)控加工是一個(gè)整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進(jìn)數(shù)控技術(shù)

隨著計(jì)算機(jī)技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進(jìn)和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實(shí)現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時(shí)間及加工程序的應(yīng)用。因此，對于整個(gè)數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時(shí)間，以實(shí)現(xiàn)同一時(shí)間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問題

對于某些復(fù)雜模具，在制造過程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進(jìn)行選材及設(shè)置工藝參數(shù)。
 

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IC300OCS993 Starter Kit includes IC300OCS037 and IC300OSW232. No simulator. Limited one per customer (AC/Relay)

IC752WTG582 Display Station 2000 Series -15" active matrix SGA (1024x768) resistive touchscreen

MTR-3T44-J-R-B-M-0-MODRR Servo Motor Metric 24V Brake Mod=Key

20AC8P7A0AYYNNC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC015A0EYNANANK PowerFlex 700S AC Drive 20D

20G1ALF330AN2NNNNN PowerFlex 755 AC Packaged Drive

25B-D043N114 PowerFlex 525 22kW (30Hp) AC Drive

2715-B15CD PanelView 5500 15 in. Graphic Terminal

FR-A740-0.75K 1.9 KVA 2.5A 0.75KW

1492-LD3 IEC Term Blck 5.1x72.5x47.5mm Spr Clp

1494F-DX400 400 A Disconnect Switch

軟啟動(dòng)器 3RW44346BC45

ET 200SP 6ES7155-6BA00-0CN0 IM 155-6 DP 高性能PROFIBUS接口模塊，含PROFIBUS快連接頭 (6ES7972-0BB70-0XA0)

1585D-D4TBJM-3 Micro D-Code, QD Style Ethernet Media

1747-OS401 SLC 5/04 Firmware Upgrade Kit

1794-AENTRXT Flex XT EtherNet/IP Adapter

194E-AA16E-PE-P11 194E Load switch

2080-IF4 Micro800 4 Point Analog Input Plug-In

2090-CSWM1DF-14AA11 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNANC0 PowerFlex 70 AC Drive 20A

GC646MODEV10PK Proficy GlobalCare Complete for Motion Developer 10-Pack

HE693IBS323 Discontinued Part. Check with GE IP on migration path.

IC609EXP121RR Series One Jr. Expansion 24Vdc Src In/Relay Out, 115Vac P/S

IC647HSTSC100M Server to Server Collector for Historian - Standard Server 100 Points (M4 Key)

IC660BBA024CA 24/48VDC CUR SCR ALG 4IN/2OUT CONF COAT GENIUS BLOCK

IC694MDL734 Output module 125VDC 1 amp 6 points isolated POS/NEG logic.

IC756WDC009K-99 DV Development Sys VB, Java, C++, Korean, Version 9.9

MicroLogix 1500/1769 System 1769-PB2 PWR SUPPLY 24 VDC INPUT 2 AMP @ 5 VDC OUTPUT

PLC-5/1771 System 1771-DB BASIC MODULE

Distributed I/O 1797-IE8H EX HART ANALOG INPUT MODULE, 16 BIT, 8PT., S.E.