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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復(fù)位功能的時鐘來機械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設(shè)計與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復(fù)雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機界面進行連接當(dāng)前廣泛將計算機作為控制系統(tǒng)的智能人機界面,PLC與計算機進行通訊時,須預(yù)先在計算機內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機上輔機微機控制系統(tǒng)中,上位機通過RS232C接口與PLC進行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時,就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機架或擴展機架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進行進一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字數(shù)據(jù)由MOV指令來捕捉,并傳送到各個對應(yīng)的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進行新的一幀傳送。
 

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ControlLogix/1756 System 1756-A7 7 SLOT CONTROLLOGIX CHASSIS

Industrial Computers 6182H-7TEH15D VVCE 700, TOUCH, EXT MEM, CNET, DC

Process Control 9358-PBEBNT30ENE RSBATCH NT & EPROCEDURE BNDLE PROCESLGIX 30 UNITS

Operator Interface 2711P-T15C6B1 PV PLUS 1500, TOUCH, RIO/DH, AC PS, STD MEM

Support 9352-WGM100S SUPT RENEWAL CONTRACT FOR 9352WGM100

Support 9330-GC200S SUPT RENEWAL CONTRACT FOR 9330GC200

ControlNet Products 1786-TCAP CONTROLNET DUMMY LOAD FOR UNUSED COAX TAPS - BNC

RSI Software Products 9301-2SE235FRU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (FR)

RSI Software Products 9355-WAB1END RSLINX 1.7 FOR AB

Motion Control MPL-A310F-MJ22AA MOTOR,SERVO,1.58NM,3000RPM,MULTI,230V,3.0KG

Motion Control 2090-DANBT-18S15 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 15M

BC646TPR935 ProServer 35,000 I/O Runtime Sys with Proficy GlobalCare""

IC300TSW232 Cbreeze Graphical programming software with cable

IC800CBL021 Alpha or AlphaC Series Motor Encoder Feedback Cable, 14 Meters

OC647APS30001 Csense Predictive Soft Sensor 1 KPI

20AD014A3AYNADC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC085A0EYNANANE PowerFlex 700S AC Drive 85 A 45 kW 20D

20G1AND186AN0NNNNN PowerFlex 755 AC Packaged Drive

25C-CTMFC1 PowerFlex 527 Control Module Front Cover

280-MTR35-M14 ArmorConnect Brake and Motor Cable

FX1N-40MR-D 直流主機24入/16出?繼電器輸出

1492-M5X10H1-20 Connection Products

1494G-NX8 Industrial Grade Safety Switch

軟啟動器 3RW44442BC35

ET 200SP 6ES7135-6GB00-0BA1 AO 2xI 標(biāo)準(zhǔn)型，基座單元類型 A0、A1

1585D-M4HC-SH 1585D Ethernet Media Cordset

1756-CN2 ControlLogix Communication Module

1794-IT8 Flex 8 Thermocouple Input Module

194E-CA20E-TN-PE 194E Load switch

2080-PS120-240VAC Micro800 24V DC Power Supply

2090-CSWM1DF-18AA50 Kinetix Cable Single DSL 2090-Series

20AC5P0A3AYNAEC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC300 Proficy GlobalCare Complete for Logic PC & View Runtime 300 I/O

HE693STP301 Discontinued Part. Check with GE IP on migration path.

IC610PRG110RR LCD Portable Programmer 115Vac (order Prgm. Pack separately)

IC647HSTSS20KM Historian Standard Server 20000 Points (M4 Key)

IC660BBS101RR 115Vac/125Vdc Isolated Block w/o Failed Sw, Ph B

IC695ALG508 RX3i Isolated RTD Input module provides eight isolated differential RTD input channels. Each channel can be individually configured for 2, 3, 4 wire RTD or Resistance. Requires high capacity terminal block IC694TBB032 or IC694TBS032

IC756WDS000K-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Korean, Version 2.2

CompactLogix System 1769-OV16 16 POINT 24 VDC SINKING OUTPUT MODULE

PLC-5/1771 System 9399-CCAUG CONTROLGUARDIAN ARCHIVER5 USERS GUIDE

Distributed I/O 1799-D10U10VL 24 VDC 20 POINT SINK OUT I/O BOARD WITH LOGIC

Operator Interface 2711P-K6M8A PV PLUS 600 GRAYSCALE, KEYPAD, DH+, AC PS

Support 9325-L5255S SUPT RENEWAL CONTRACT FOR 9325L5255

Support 9358-PBEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358PBEPB10ENE

Support F1775-SR5 FIRMWARE UPGRADE FOR 1775-SR5 PLC3 PROCESSOR MODUL

RSI Software Products 9301-2SE2100FRE RSVIEW32 WORKS 150 (FRENCH)

RSI Software Products 9701-VWMR030ENU1 RSVIEW ME STATION RUNTIME 15 TO 30 DISPLAY UPGRADE

RSI Software Products 9361-DATAOCXE RSDATA ACTIVEX CONTROL

Motion Control 2098-DSD-010 DRIVE, 5.0A/15.A, ULTRA 3000

A06B-6114-K200#E Connector Kit, BM Servo Motor Serial Encoder

IC200UEX215 28 point expansion. (16) 12VDC In, (12) 12 VDC Out, 12VDC Power Suppy (includes IC200CBL501)

IC752CTD500 Display Station - 10.4" active matrix VGA (640x480) resistive touch screen, Pentium 133, 32M, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLCITY HMI and Win 95

MTR-3N33-G-R-0-M-0-MODRR Servo Motor Nema34 Metric Mod=Connector

ZA06B-0239-B200 Alpha 12/4000HVis servo motor with straight shaft and key

20BD8P0A3AYNANC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC456JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D017 PowerFlex 520 7.5kW (10Hp) Power Module

TSXBATM02 Quantum Unity V2 PCMCIA存儲擴展卡（SRAM)主電池

FRN0.75C1S-7C 1. 9KVA 5.0A 0.75KW 單相AC220V/50Hz/60Hz

1492-J4-OR 4 square mm Feed-Through Terminal Block

1492-SPM3D300 Mcb Supplementary Protector 30 A

軟啟動器 3RW40556BB35

配件 6ES7 290-6AA30-0XA0 I/O 擴展電纜，2 m

150-TC1 SMC-50 IEC Line Or Load Terminal Covers

1738-IR2M12 ArmorPoint 2 Point RTD Input Module

1784-PCM6 Data Highway Plus Cable

193-NCIOGP-22-CNT E300/E200 Control Module Connectors