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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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1747-OS401 SLC 5/04 Firmware Upgrade Kit

1794-AENTRXT Flex XT EtherNet/IP Adapter

194E-AA16E-PE-P11 194E Load switch

2080-IF4 Micro800 4 Point Analog Input Plug-In

2090-CSWM1DF-14AA11 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNNCC0 PowerFlex 70 AC Drive 20A

GC646MOP001 Proficy GlobalCare Complete for Logic Developer PC with View 8000 Tag Development Only

HE693ISOBLK DIN rail mounted cold junction compensation block for thermocouple inp ut modules.

IC609SJR100RR Series One Junior 115Vac In, 115/230Vac Out

IC647HSTSC10KM Server to Server Collector for Historian - Standard Server 10000 Points (M4 Key)

IC660BBA024RR Current Source Analog Block, 24/48Vdc Power

IC694MDL734CA Conformal Coated Output module 125VDC, 1amp, 6 point, isolated per point.

IC756WDH000 Dataviews Consulting per hour

MicroLogix 1500/1769 System 1769-PB4 24VDC INPUT P0WER SUPPLY: 4A @ 5VDC 2A @ 24VDC

PLC-5/1771 System 1771-DCM DIRECT COMMUNICATION MODULE

Distributed I/O 1797-IE8NF EX ANALOG INPUT MODULE, 16 BIT, 8 PT. NOISE FILTER

Operator Interface 2711P-K4M3D PV PLUS 400 GRAYSCALE, KEYPAD, DH485, DC PS

Support 9323-PA1ER SUPT REINSTATEMENT CONTRACT FOR 9323PA1E

Support 9358-HSTS2300S SUPT RENEWAL CONTRACT FOR 9358HSTS2300

Support F1772-LWPSERD FIRMWARE UPGRADE FOR 1772-LWP PROCESSOR MODULE

RSI Software Products 9324-RLD300NXITE RSLOGIX 5000 STD., RSNETWORX BUNDLE, ITA

RSI Software Products 9304-WVR128D WINTELLIGENT VIEW 128 ADDITIONAL RUNTIME

RSI Software Products 9358-PLTM2600U5 UPGRADE: IN-SUPT: PLANTMETRICS 100 TO 200 WORKCELL

Motion Control 1756-M03SE 1756 3 AXIS SERCOS INTERFACE SERVO MODULE

A06B-0128-B575#7008 A6/3000 Servo Motor, 64K Serial Encoder

IC200UAL006-24 Qty of 24, 23 point PLC< (13) 24VDC In, (9) Relay Out, (1) 24VDC Out, (2) Analog In & (1) Analog Out, 120V/240AC Power Supply. Battery (IC200ACC403) is required for dtat retention. Battery not included.

IC752BDT100 DataPanel 240E, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock. Includes PC/104 capability.

MTR-1350-N-D-E-SRR Stepping Motor Nema34 Splashproof

ZA06B-0086-B203#0100 B22/2000HVis High Voltage Servo Motor with Straight Shaft, Key and IP67 Sealing

20BD365A0ANNNNC0 PowerFlex 700 AC Drive 20B

20G11TC650JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-A2P5 PowerFlex 520 0.4kW (0.5Hp) Power Module

140XTS00500 Quantum 7點端字條, IP20

FRN 0. 4E1S-4C 1. 1KVA 1.5A 0.4KW 3相AC380V/50Hz/60Hz

61F-GP-N 自動給水或排水控制?電源:220VAC 需配插座 PF113A-E

1492-SPM3C250-N MCB Supplementary Protector 25 A

軟啟動器 3RW40462BB05

數(shù)字量輸出信號板 6ES7 222-1AD30-0XB0 SB 1222 DQ 4 x 5 V DC，200 kHz

150-SC1NBR SMC-50 SOLID STATE MOTOR CONTROLLER 210A

1734-TBCJC POINT I/O Terminal Base

1783-NATR Configurable NAT router

193-ESM-VIG-100A-C97 E300/E200 100 Amp Sensing Module

20-750-I1B-E460F460 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA03 MP-Series 3m Servo Power Cable

2099-BM06-S Kinetix 7000 22kW Servo Drive

GA647IFCLNTSRO025 GCA iFIX iClientTS Read Only 50 PK Runtime Version

GP-0602NT-SDP8 GagePort Digital NT 2-port input (for Solartron Digital Probes)

IC5005TBX0030 PanelPC 15 inch Performance Unit Deluxe with Windows XP

IC647HSTAE500M Alarm and Events Option for Historian - Standard Server 500 Points (M4 Key)

IC647SRVSSFQLTY PA SmartStart for Quality

IC693MDL741 12/24 Vdc Output, 0.5 Amp, Negative Logic (16 Points)

IC756HDV010K-97 DV Draw Development on HP/UX Op Sys, Korean, Version 9.7

Pico Controllers 1760-LDFC GFX CPU WITH INTRACONNECT

PLC-5/1771 System 1771-IVN LOW-TRUE INPUT MODULE, 10-30V DC, 32 INPUT

Distributed I/O 1791D-4CMCBL 24 VDC BLOCK I/O RIBBON CABLE, 4CM

Communications 1785-KA DATA HWY/DATA HWY PLUS INTERFACE MODULE

Operator Interface 2706-PCNETM CONTROLNET COMMUNICATION MODULE FOR 2706-P4X

Support 9701-VWMR075AR SUPT REINSTATEMENT CONTRACT FOR 9701VWMR075AENE

Support 9515-RSNHS050S SUPT RENEWAL CONTRACT FOR 9515RSNHS050ENE

EtherNet/IP Products 2711P-K6C20D PV PLUS 600 COLOR, KEYPAD, ETHERNET, DC PS

RSI Software Products 9301-2SE340FRU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9356-PRO2300U3R UPGRADE: OUT-SUPT: RSSQL STD.1500 TO PROF.1500 TAG

Motion Control 1326AB-B730E-S2L MOTOR,SERVO,460V,39.0NM,3350RPM,SINGL,IP67

4162-L-1 4162 Continuous Lens Kit. For (1) 4162

HMI-KPN-201 QUICKPANEL KEYPAD FOR 5" & 6"

IC693CPU352 CPU 352 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks, Hardware FLOATING POINT MATH), two built-in Serial Ports .22msec/K

SM1000XTC QUICKMARQUEE CABLE IBM XT PROGRAMMING

TRM-21006689 Servo motor power connector for Target series TGT-3x6l-1-0 modules

20BD011A3AYNANN0 PowerFlex 700 AC Drive 20B

20G11BC1K5JN0NNNNN PowerFlex 755 AC Packaged Drive

22B-V5P0N104 PowerFlex 40- 0.75 kW (1 HP) AC Drive

140XBP00200C Quantum 背板, 2槽,CC

284R-120P1K2-M1 120 Ohm Dynamic Brake Resistor

H5CX-A NEW AC100-240V,黑色，背光LCD，時間范圍0.001s-9999h可調(diào)，一開/一閉

1492-SPM1D020 MCB Supplementary Protector 2 A

通用型變頻器 6SE6 440-2UC31-1DA1 "11 KW,275 x 520 x 245"

電機啟動器 3VU13403MC00

150-C30NCR SMC-3 30A Smart Motor Controller

1609-D600N Bul 1609 AC to AC UPS 390W Deluxe PS

1770-XYC PLC-5 Battery

193-EC1HG E3 60-302 A Overload Relay

195-GB11 Auxiliary Contact

2090-CPBM7E7-14AF05 MP-Series 5 m Length Pwr and Brake Cable

2093-PRS3 Kinetix 2000 3 Axis Slim Power Rail

CP9B-0WPB-0070-AZ Power cable for B2/4000is or B4/4000is motors. 7 meters

GFK-0121 Genius Hand-Held Monitor User's Guide