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該體系采用PLC作為操控中心，完成PID閉環運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調速方法主動調理水泵電機轉速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術的發展與完善，變頻器及PLC在各個行業的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養費用過高等等。在此條件下各種恒壓供水方法應運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩定，功用強大，變頻器用于供水更加節能，所以廣泛使用在多層住宅小區生活消防供水體系中，現在許多場合也有使用，比方中央空調體系、供水加壓站、集中供熱等，這種方法經受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區已從98年運轉至今，體系穩定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉方法等參數在TD200文本顯示器上設定，壓力傳感器把用戶管網壓力轉換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經過采樣程序及PID閉環程序與用戶設定壓力構成閉環，運算后轉換為PLC模擬量輸出信號送給變頻器，調理水泵電機轉速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉時刻累計功用，經過PLC的數據區保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經過程序完成泵的延時上行切換，切換原則為當前未運轉的大泵累計運轉時刻最少的先投入;當壓力超越時，PLC經過程序完成泵的延時下行切換，切換原則為當前正在運轉的大泵運轉時刻最多的先撤出。直到滿足設定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調理泵的電機轉速，完成恒壓供水。

　　體系還可經過PLC的實時時鐘主動守時供水，用戶在TD200上設定每天最多6段(段數也可設定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態顯示各種參數，如設定壓力，運轉壓力，水位高度，運轉方法，實時時刻，日歷，各個泵的運轉時刻累計(準確到秒)，運轉狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態顯示;

　　體系還有故障自確診功用，各泵發作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設備維修人員處理，并可回憶故障發作時刻及班次，以便追查原因及相關責任。

　　2、作業原理：主動手動方法

　　(1)手動運轉時，可按下按鈕起動中止水泵在工頻狀況下運轉，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現故障時的應急供水方法中。

　　(2)主動運轉時，悉數泵的運轉依程序主動作業。

　　上行過程：當在主動運轉方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設定壓力大，運轉壓力為零，所以運算輸出最大)變頻器依設定的上升時刻運轉，升速太快，體系沖擊很大。等泵運轉一會兒，管網壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網體系有關，在現場調試時這兩個參數在TD200上設定調整。管網越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉，一起由PLC輸出一個開關量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應的泵變頻起動運轉;延時切斷1#小泵，體系中相應的一臺大泵變頻運轉，壓力主動調理，若體系壓力平衡，則頻率穩定在一個相對的規模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉，則1#小泵要斷開，大泵與小泵一起運轉時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉在18HZ左右(18HZ以下泵的功率很低，經驗值)時，PLC程序判斷運轉在工頻狀況的泵累計運轉時刻(若只有一臺泵不作判斷)，運轉時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉頻率在50HZ，要不體系沖擊過大，簡單有水垂現象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉。這種情況在夜間或許發作，當供水管網很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設定，假如設定值過大，則體系不能迅速對管網的用水量做出反應;假如設定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設定壓力與運轉壓力在臨界切換狀況時，只要不超越答應的誤差規模內，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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2090-CPBM4DF-16AF03 MP-Series 3m Length Cable

2090-XXNFMF-S03 Kinetix Drives 3m Standard Cable

BC647OEM0400B OEM Edge Program - Historian

GC647NXV000 Proficy GlobalCare Complete for Tracker Order Execution Management Display

IC200MDD841CA Conformal coated mixed 24VDC POS LOG input group 20 point / output 24VDC output 12 point. Supports high speed counter/PWM/PT

IC646NMP000 Multiple Processor Support

IC647LWNM LWM:i.Lon1000 Internet Server

IC670MDL930RR Relay 2A 8 pt. , 6 form A/2 Form C Isolated

IC697MDL652RR 12 Vdc Input, Positive/Negative Logic (32 Points)

IC800SLMCONKITVB Connector kit for 1 kW to 2.5 kW S-series servo motors with brake

ControlLogix/1756 System 1756-PSCA2 REDUNDANT POWER SUPPLY CHASSIS ADAPTER MODULE

Industrial Computers 6182H-15BEH15B VVCE 1500, KEY/TOUCH, EXT MEM, CNET, AC

Process Control 1757-PFBUPG080 PROFIBUS LIC UPG 80 IOMS

Operator Interface 2711P-ST12T PANELVIEW PLUS 1250 TOUCH STARTER KIT

Support 9361-JBOXS SUPT RENEWAL CONTRACT FOR 9361JBOX

Support 9371-EDBA3R SUPT REINSTATEMENT CONTRACT FOR 9371EDBA3

ControlNet Products 1734-RTBCJC REPL SCREW TERM BLK CJC REPL SCREW TERM BLK CJC

RSI Software Products 9301-2SE240ESU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-B30UB1R UPGRADE:OUT-SUPT:RSBIZWARE BATCH 30 UNTS TO BUNDLE

Motion Control MPL-A430P-HK24AA MOTOR,SERVO,5.42NM,5000RPM,ENCDR,230V,BRK,8.2KG

Motion Control 2090-UXNFDN-R30 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,R/A,30M

CBL-14-MP-30 Power Cable, MTR-1235, 13xx & 14xx Series Splashproof Stepping Motors, 30 Ft.

IC610MDL155RR 24Vdc Source Output (8 points)

IC800SLCBVL050 Power/Brake Cable, 3500W and 5000W SL Servo Motors with Brake, 5 Meters

OC647IFGLBLRLYCLNPKM iFIX WebSpace Relay Client Pack 10 Users

20AD3P4A3AYNNNC0 PowerFlex 70 AC Drive 3.4 A at 2 Hp 20A

20DD014A0NYNANBBE PowerFlex 700S AC Drive 20D

20P41AB055RA0NNN PowerFlex DC Drive 230V AC 15 HP

2711-NV3T PanelView Accessory

3G3MV-A4055 NEW 11KVA 14.8A 5.5KW 3相AC380-460V/50HZ/60HZ

1492-MCAA2H20 Ul489/Csa Mini Circuul489/Csa Mini Circu

1494U-PC1 1494U Short Protective Cover

軟啟動器 3RW44562BC34

工程組態編程軟件 6AV2103-0HA04-0AA5 SIMATIC WinCC 專業版 4096 PowerTags V14

1585D-M4UBJM-10 Micro D-Code, QD Style Ethernet Media

1756-L63 ControlLogix 8 MB Memory Controller

1797-TCAP FlexEx Accessories

194E-E80-1753 80 A 194E Load switch

2090-CFBM6DF-CBAA01 TL-Series 1m Feedback Cable

2090-SCEP5-0 Kinetix 5-5m Fiber Optic Cable

BC646MOSS99 QuickPanel Control Development Software Unlimited Site License with Proficy GlobalCare Complete - Supports QuickPanel, QuickPanel Vi ew, and QuickPanel Control

GC647AEC002 GC Efficiency Client 2 Pak

HMI-CAB-C84 CABLE AB DH485

IC641SWP709 C Toolkit for Series 90 (Standard)

IC647IFCLNTSRO025M iFIX iClientTS Read Only 25 PK (M4 Part)

IC660EBD025 Electronic Assembly for IC660BBD025

IC695SPF010 RX3i Single 1000base-LX (fiber 10 km) Small Form Pluggable Transceiver Module

IC756WRE099J-28 Runtime License for Windows 50-99 Users, Per User, Japanese v2.8

FlexLogix System 1794-OB8EPK CONFORMAL COAT, 24VDC SOURCE OUT ELECT FUSED, 8 PT

PLC-5/1771 System D1785-6.8.5 REF.GUIDE CONNEC PLC-5 PR

Process Control 1757-PLXSIFZE UNIVERSAL MODBUS QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C6D1 PV PLUS 1000, KEYPAD, ENET, DC PS, STD MEM

Support 9324-FW5PROENS SUPT RENEWAL CONTRACT FOR 9324FW5PROEN

Support 2707-DP1R SUPT REINSTATEMENT CONTRACT FOR 2707DP1

Support F1785-L40ESERE FIRMWARE UPGRADE FOR 1785-L40E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2303 RSVIEW32 WORKS 1500 WITH RSLINX

RSI Software Products 9701-VWSS000AJPE RSVIEW SE SERVER UNLIMITED DISPLAY (JAPANESE)

RSI Software Products 9399-RL53GRDE RSLOGIX 5 GETTING RESULTS GUIDE(GERMAN)

Motion Control 1394C-AM75-IH MODULE,AXIS,INTL HTSNK,15KW,35.0A CONT,50.0A PK

BC646MDD700 Logic Developer PC w/Runtime (HRT) 700 I/O

IC300OCS037 OCS with 2x20 LCD Display and with 16-key tactical feel keypad. Built in I/O no expansion. One RS-232 serial port supporting CsCAN and RTU Master/Slave. 8 AC Inputs (120vac), 6 Relay Outputs (3.0A per point). No network interface.

IC752SKT012 Starter Kit for DataPanel 55. Includes DP55, DataDesigner, cables and manuals