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伴隨著社會的飛速發(fā)展，未來智能化將是制造自動化的發(fā)展方向。伴隨著中國制造的深入，工業(yè)智能機器人產(chǎn)業(yè)市場將呈現(xiàn)爆發(fā)式增長，這當(dāng)中，工業(yè)機器人“火眼金睛”角色的機器視覺功不可沒。

　　讓制造智能化

　　機器視覺是采用機器代替人眼來進行測量與判斷，它不僅局限于通過計算機攝取圖像，還包括對信息的處理和判斷，從而實現(xiàn)人眼視覺的延伸。

　　工業(yè)視覺作為機器視覺的分支，更多注重廣義圖像信號（激光，攝像頭）與自動化控制（生產(chǎn)線）方面的應(yīng)用，具有自動化和非接觸性的特點。

　　跟人眼相比，工業(yè)視覺在精確程度、客觀程度、可重復(fù)性、成本以及效率上都有明顯優(yōu)勢。

　　在智能制造體系中，機器視覺的應(yīng)用主要可以歸納為四個方向：

　　一、尺寸測量

　　隨著制造工藝的不斷提高，工業(yè)產(chǎn)品尤其是大型構(gòu)件的外形設(shè)計日趨復(fù)雜。同時，由于大型構(gòu)件的體積和重量限制，不便于經(jīng)常移動，給傳統(tǒng)的測量方式帶來了巨大的困擾。

　　機器視覺測量技術(shù)是一種基于光學(xué)成像、數(shù)字圖像處理、計算機圖形學(xué)的無接觸的測量方式，擁有嚴密的理論基礎(chǔ)，測量范圍更廣，而且相對于傳統(tǒng)測量方式而言，擁有更高的測量精度和效率。

　　二、物體定位

　　傳統(tǒng)制造業(yè)中的焊接、搬運、裝配等固定流程在工業(yè)機器人的操作過程中，零件的初始狀態(tài)與機器人的相對位置并不是固定的。這導(dǎo)致工件的實際擺放位置和理想加工位置存在差距，機器人難以按照原定的程序進行加工。

　　隨著機器視覺技術(shù)以及更靈活的機器手臂的出現(xiàn)，這個問題得到了很好的解決，為智能制造的迅速發(fā)展提供了動力。

　　三、零件檢測

　　零件檢測是機器視覺技術(shù)在工業(yè)生產(chǎn)中最重要的應(yīng)用之一，在制造生產(chǎn)的過程中，幾乎所有的產(chǎn)品都面臨著質(zhì)量檢測。

　　傳統(tǒng)的手工檢測存在著許多不足：首先，人工檢測的準確性依賴于工人的狀態(tài)和熟練程度；其次，人工操作效率相對較低，不能很好的滿足大量生產(chǎn)檢測的要求；近年來人工成本也在逐步上升。

　　所以，機器視覺技術(shù)被廣泛用于產(chǎn)品檢測中，在制造環(huán)節(jié)中，某些步驟的缺失或者加工缺陷會導(dǎo)致零部件的丟失，以及孔洞、污漬、劃痕等常見的表面缺陷，這些工業(yè)生產(chǎn)中遇到的問題，都可以通過視覺檢測及算法來解決。

　　四、圖像識別

　　在工業(yè)領(lǐng)域中的主要應(yīng)用有條形碼讀取、二維碼掃描識別等，以往多用NFC標簽等載體進行信息讀取，需要與產(chǎn)品進行近距離接觸。

　　隨著工業(yè)攝像機等硬件設(shè)備的更新?lián)Q代，二維碼等標識可以被遠距離讀取和識別，而且攜帶的信息更豐富，可以將所有產(chǎn)品信息寫入二維碼，而無需聯(lián)網(wǎng)查詢信息。

　　變焦相機截取條碼影像與其他可視化信息，以控管產(chǎn)品品質(zhì)。

 

FR-E540-7.5K 14KVA 18A 7.5KW 3相AC380V/50Hz/60Hz

1492-M6X10C Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 322-1BF01-0AA0 DO/8 24VDC，2A，晶體管輸出，光電隔離，20pin前連接器

電機啟動器 3VU13402MP00

TIA 博途 WinCC 選件 6AV2107-0KB00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 1 Clients

1715-TASIB16D 1715 16 Point Termination Assembly

1762-MM1RTC MicroLogix 1200 with RTC Memory Module

1786-TPYS ControlNet Coaxial Straight Y-Tap

193-T1DC60 45-60 A IEC Bimetallic Overload Relay

20-IP20DR-600 PowerFlex 700H/S Door Kit

2090-CSBM1DF-14AF07 Kinetix Cable Single DSL 2090-Series

20AC022A3AYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT915 Proficy GlobalCare Assist for CIMPLICITY HMI Server 1500 I/O Runtime System

GPA-602-F LVDT Expansion Unit (Full Bridge), includes G-0602 connecting cable.

IC600CM548RR 8K CMOS Logic Memory Module (for use in Model 600 or 6000)

IC647HSTCSEO1500KM eSignature Option for Historian - Enterprise Corporate Server 1,500,000 Points (M4 Key)

IC647WFL001 Proficy Workflow - 1 User License

IC694ACC300 Input simulator module, 16 points.

IC756RDV001K-98 DV Development - Irix Op Sys Addt'l User, Korean, Version 9.8

MicroLogix 1200 System 1762-L40BXB MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-LC4B LOOP CONTROLLER W/RTD OPTION,240V AC SUPPLY

Distributed I/O 1794-IM8 220V AC INPUT MOD, 8 PT.

Communications 9355-WABOEMFRE RSLINX OEM - FRENCH

Operator Interface D6195-6.5.3DE CONTROLVIEW BUILDER SOFTWARE USER MANUAL (GERMAN)

Support 9358-BEPB60S SUPT RENEWAL CONTRACT FOR 9358BEPBNT60ENE

Support F1770-KF2SERB FIRMWARE UPGRADE FOR 1770-KF2 COMMUNICATION MODULE

RSI Software Products 9324-RL0300NXENE RSLOGIX 500 STANDARD; RSNETWORX FOR CONTROLNET

RSI Software Products 9301-2SE350DEU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-HSTS2300U2 UPGRADE: IN-SUPT: HISTORIAN 300 TO 1500 TAG

Motion Control W-4030-P-H00AA MOTOR,SERVO,WASHDOWN,AF,2.8 NM,3000RPM,12.0KG

601 Numeric Keypad, Flat Membrane keys. NEMA 4

IC200MDD840LT MIXED 24VDC POS LOG INPUT GRP 20PT / OUTPUT RELAY 2.0A PER PT GRP 12PT (LT)

IC695PSD040 Power supply 24VDC 40 watts occupies one slot on system base

MTR-1220-E-D-E-0 MTR series NEMA 23 stepping motor with series winding connection and encoder

VSPCSE-SF50 VisualSPC SE ShopFloor includes Attribute Data Collection, Measurement Systems Analysis and A-681 interface cable. 50 license pack.

20BD077A0ANNAND0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC011JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-A8P0N113 PowerFlex 4M- 1.5 kW (2 HP) AC Drive

990NAD21110 Quantum MB+ 站電纜,2.4M

291E-FBZ-G1 Direct Online Reversing Starte

PF113A-E 導(dǎo)軌安裝型，MK3P-I

1492-SPM2D300 MCB Supplementary Protector 30 A

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電機啟動器 3VU16401CN00

150-F361NBDB SMC Flex Smart Motor Controller

1732E-OB16M12 ArmorBlock 16 Point Output

1771-WD FIELD WIRING ARM, 12 TRMLS, TIN PLATED

193-EELZ E1 Plus 100-500 A Overload Relay

20-750-APS PowerFlex 750 Auxillary Power Supply

2090-CPWM7DF-10AA05 MP-Series 5m Servo Power Cable

2097-V32PR2 Kinetix 300 Servo Drive

ET-GT-3ES-2ST 2 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-1911 VersaPoint Profibus NIU User's Manual

IC220MDD841 ABSOLUTE ENCODER INPUT, 4IN/4OUT 24VDC (REQUIRES 1 IC220TBK202)

IC647CSPR050 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 50X monitored KPIs

IC647PSF050 Proficy Process Systems 500 I/O with iFIX

IC693MDL231RR 240 Vac Isolated Input (8 Points)

IC756CDV000J-98 DV Development - Compaq True64 Op Sys, Japanese, Version 9.8

MSI-MGMT-50 Production Management Clients 50 Pack

PLC-5/1771 System 1785-L40E ETHERNET/IP PLC-5/40 CONTROLLER, 48K WORD SRAM

Distributed I/O 1738-ADN18 DEVICENET ADAPTER WITH MINI CONNECTORS

Communications 1787-USADPTR U.S. P/S ADAPTER FOR 1770-KFD

Operator Interface 2711-NR5K CUTOUT ADAPTER TO MOUNT 1000/1000E/6182 12" KEYPAD

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DeviceNet Products 2711-K5A10L1 PV550 MONOCHROME KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE335PTU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (PT)

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Motion Control MPG-B025-031M24 MOTOR,SERVO,GEAR RATIO 31,100NM,156RPM,MULTI,BRK

Silver Series 2711-T14C10 PV1400 COLOR TOUCH, DNET & RS232 PRINT

HE693STP104 One axis stepper positioning module for Series 90-30 with Normally Closed Limit Inputs

IC670MDL240 120VAC Input 16 Pt. Grouped

QPJ2D100L2P QUICKPANEL JR. MONO 5" LCD

ST-7408 STXi Potential Distribution module for Shield module, with module ID type with LED

20BC2P1A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1ANC302JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B033N104 PowerFlex 40- 7.5 kW (10 HP) AC Drive

140DAO84210C Quantum 開關(guān)量AC輸出,16點,110-230VAC,隔離,4組

284D-FVD6P0Z-25-CR-3-DB-SB-EMI DeviceNet Variable Frequency Drive

E3F3-D31 10cm,擴散反射式, 明通，PNP 晶體管輸出100mA電源：10-30VDC直徑18mm

1492-SPM1B050-N MCB Supplementary Protector 5 A

6ED1055-1HB00-0BA0 LOGO!DM8 24R, 4DI/4DO

6ES73325HD014AB1

1497B-A9-M15-3-N Control Power Transformer

1606-XLSBAT2 1606 26 Ah UPS Battery Power Supply

1769-L16ER-BB1B CompactLogix 384KB DI/O Controller

190-PY Circuit-Breaker Disconnect Accessory

194R-J30-1753S 194R Disconnect Switch

2090-CPBM7DF-14AA60 MP-Series 60m Standard Cable

2090-XXNPMP-8S60 MP-Series 60 m Length Power Cable

CBL-3C-RD-30 Resolver cable for MTR-3S or MTR-3N series servo motors. 30 feet

GF-0800-3 Connecting FlashCable to DataMyte 518 Gap & Flushness, GSE, RS Technol ogies.

IC200UAA003 14 point PLC, (8) 120VAC In, (6) 120VAC Out, 120V/240VAC Power Supply

IC646TBSPMSW005 Smart Process Monitoring SPC+ Web Clients 5 Pack

IC647NUU000 CIMPLICITY HMI Upgrade Process Fee

IC693ALG221 Analog Input, Current, 4 Channels

IC752CGE202 SNP CMM cable for DataPanel 150/160/240

IC800VMM04LBKSE25 400 W VersaMotion servo motor with 24 VDC holding brake (1.27 Nm)

SLC/1746 System 1746-NR8 8 CHANNEL RTD INPUT MODULE

Industrial Computers 6189V-DVICBL5 DIGITAL VIDEO CABLE 6186 5M

Application-specific products 1403-LM01B MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C16 PV600 COLOR KEY, DF1 & RS232 PRINT

Support 9301-2SE2500ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500ES

Support 9380-RSB10000S SUPT RENEWAL CONTRACT FOR 9380RSB10000

DeviceNet Products 1734-IE2C 24V DC 2 CHANNEL ANALOG CURRENT INPUT MODULE

RSI Software Products 9301-2SE3103FRE RSVIEW32 RUNTIME 150 WITH RSLINX (FRENCH)

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Motion Control MPL-B420P-SJ22AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,460V,5.0KG

Motion Control 2090-S-BLHD SERCOS FIBER CABLE BULKHEAD ADAPTOR 2 PER

GFK-0846 Pro-Log GRI Genius I/O Interface for the Allen-Bradley PLC Reference Manual

IC646MDB159 Logic Developer 1500 Tag Runtime & Development System

MSDIS-1211 Discontiuned, Marathon 12", HiBrite Display, Keypad and Touch

PSPC-MONITOR50 Prof Shop Floor SPC Monitor 50 User

20BC022A0NYNANC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC060AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-S130-ERS3 Kinetix 5700 Single Axis Inverter

2711P-RDB7CK PanelView Plus Display Module

280D-F12Z-10C-CRW-3 ArmorStart Direct Online Starter

CQM1-II101 擴展從站單元

1492-NM40BL TERM BLCK End Barrier

微存儲卡 6ES7953-8LG11-0AA0 MMC 微存儲卡 128K 用于 S7-300/C7/ET200S IM151CPU,3.3V NFLASH

變送器 3RS18002AP00

TIA 博途 WinCC 選件 6AV2107-0GA00-0BB0 SIMATIC WinCC Logging for Runtime Advanced

1585J-M8PBJM-20X 1585J Ethernet Media Cables

1760-L18DWD-EX Pico 18 Point Controller

188-K2D005 Miniature Circuit Breaker 0.5 A

194L-E12-1754 12A 194L Load Switch

2090-CNSSPRS-AA04 Kinetix 6000M network cable

2090-XNSM-W Kinetix Safe Off Header Connector Kit

BC647MVD000 ME View View OPC Driver License w/Global Care and Hardware Key

GC647IPWRPLRN00300M iPower Option - Nwk 300 I/O Run Globalcare Complete part

IC200DEM064 VersaMax Micro 64 Demo Carrying Case. Demo includes Micro 64 (IC200UDD064, DC supply, DC in and DC out) PowerCube stepper amplifier, stepping motor (MTR-1216-N-D-E-0), stepper cable (CBL-12-MP-10), PowerCube Flying Lead interface cable (IC800PCUBC02

IC646NDP000 CIMPLICITY NT distributor demo - 10 pack

IC647IFXPECLNT iFIX for Embedded XP Client Option

IC670MDL331 120VAC 2A Output, 8 Point, Isolated

IC697MDL252 12 Vac Input (32 Points)

IC800SLCEV100 Encoder cable for any 1 kW to 5 kW S-series servo motor. 10 meters

ControlLogix/1756 System 1756-TBE EXTENDED DEPTH TERMINAL BLOCK HOUSING

Industrial Computers 6182H-12KEH6D VVCE 1250, KEYPAD, EXT MEM, RIO/DH, DC

Process Control 1757-PFBUL002 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RSACDIN PVP AC PWR SUPPL, 85-265VAC, DIN RAIL MOUNT

Support 9357-CNETMD3R SUPT REINSTATEMENT CONTRACT FOR 9357CNETMD3E

Support 9361-PTLSEATS SUPT RENEWAL CONTRACT FOR 9361PTLSEAT

ControlNet Products 1734-OW2 24 VDC COIL N.O. DPST RELAY MODULE

RSI Software Products 9301-2SE2400ZHU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (ZH)

RSI Software Products 9323-LOOP01ENE RSLOOP OPTIMIZER

Motion Control MPL-A420P-SJ22AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,230V,5.0KG

Motion Control 2090-UXNFBN-R01 CABLE,ULTRA, NON-FLEX,RT ANGLE,1M

CBL-13-MP-30 Power Cable, MTR-1235, 13xx, 14xx & 1N Series Stepping Motors, 30 Ft.

IC600YR560RR 19" I/O Rack with High Capacity P/S, 115-230Vac (11 Slots)

IC800SLA0032 30W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN005M iFIX WebSpace 5 Additional Users (M4 key)

20AD2P1A0AYNNNC0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A

20DC8P7A0EYNANCNK PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD250RA0NNN PowerFlex 250 A DC Drive

2711-NF7 PanelView Accessory

280-PWRM22G-M3 ArmorConnect 3-PH Power Media drop cable

4 FX-50DU-CAB0-R FX1S/0N/2N/1N與觸摸屏的聯(lián)機電纜 140.-

1492-MCAA130 30 A UL489 Miniature Circuit Breaker

1494U-FC30R 1494U 30A Class R 600V Fuse Clip

軟啟動器 3RW44546BC34

SIMATIC STEP 7 V14 6ES7806-2CD02-0YA0 SIMATIC ODK 1500S V2.0

1585D-M4UBDM-15 Ethernet Media M12 Patchord

1756-IH16ISOE ControlLogix 16 Point D/I Module

1797-IBN16 FlexEx 16 Point Input Module

194E-E32-1753-6N 32 A 194E Load switch

2090-CFBM4DF-CEAA15 MP-Series 15m Feedback Cable

2090-MCNPMP-6S30 MP-Series 30 m Length Power Cable

BC646MBS001 Machine Edition Standard Development Suite with Proficy GlobalCare Complete

GC646VPS002 Proficy GlobalCare for VersaPro Micro/Mini Edition

HMI-CAB-C109 CABLE IDEC

IC641SWC306 LM 90-30/20/Micro DOS Serial Software, w/ CD Documentation.

IC647IFCLNTCRO001M iFIX iClient Read Only 1 PK Keyed (M4 Part)

IC660EBA026RR Current Source Analog, 24/48Vdc Power, Elec Asm only

IC695NKT002 RX3i Ethernet NIU Kit with two Ethernet modules.

IC756WRE049E-275 "Runtime License for Windows 25-49 Users, Per User, English v2.7.5"

FlexLogix System 1794-IB16D 24V DC SINK DIAGNOSTIC INPUT MODULE, 16PT

PLC-5/1771 System D1771-6.5.99 CONFIGURABLE FLOWMETER MODULE USER MANUAL 1771-CFM

Process Control 1757-PLXSIFH PLX HW MICROMAX LPU QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C15D2 PV PLUS 1000, KEY/TOUCH, CNET, DC PS, EXT MEM

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Support F1785-L30BSERC FIRMWARE UPGRADE FOR 1785-L30B PLC5 PROCESSOR MODU

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Motion Control 2098-IPD-HV220-DN HIGH VOLTAGE DRIVE, 47A/94A, ULTRA5000 DEVICENET

BC646MDA300 View Development /Runtime 300 I/O

IC300FOX404 FOX Fiber Optic Base/Hub

IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & communication cables, WinCfg, user & programming manuals

MTR-3S67-G-R-0-E-SRR Servo Motor with Seal

ZA06B-6114-K504 Replacement lithium encoder battery pack for Alpha SVM1-180HVi amplifier

20C-PP00017 TERM BLOCK, PF 700H, I/O, NO. 1 - 10

20G1ABD545AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D017N114 PowerFlex 523 7.5kW (10Hp) AC Drive

2711P-T19C22A9P PanelView Plus 7 Graphic Terminal

6SE6440-2UC23-0CA1 3KW

1492-JKD4 4 mm Knife Disconnect Terminal Block

1492-WMG4 IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW44233BC45

緊湊型信號模塊 6ES7 523-1BL00-0AA0 DI16/DQ16：數(shù)字量輸入 / 輸出模塊，16x 24VDC/16x 24VDC/ 0.5A BA, 25mm 模塊，含前連接器

1585-C4HB-S300 1585 Ethernet Cable

1746-OB16E SLC 16 Point Protected Output Module

1788-FBJB4R 1788 Redundant FF 4 Way Junction Box

194E-25-C3 194E 3 Pole Terminal Cover

20-PP01083 PLASTIC TRML BASE W/FILTER CAPS, FRAME 9

2090-CSBM1DF-18AA01 Kinetix Cable Single DSL 2090-Series

20AC030A3AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-EV-MT W/B-EBIM 30 DAY EVAL

GQPK3D200L2P 6 inch Monochrome/ GE Fanuc Label/ 24VDC/ UL/ cUL/ CE/ UL1604

IC600DM707RR DP Prom Type 1B Module (DPU)

IC647HSTES1000KM Historian Enterprise Server 1,000,000 Points (M4 Key)

IC647WKM001RR Workmaster II Sys Unit, 2 MB RAM, 60 MB HD, MS-DOS

IC694ALG233 RX3i Efficiency 16-Channel Advanced Analog Current Input module provides 16 single-ended or 8 differential input channels. 0 - 20mA and 4 - 20mA with 16 bit resolution. Advanced diagnostics. Requires Proficy? Machine Edition Logic Developer 6.5 SIM

IC756SDV000CT-99 DV Development - Solaris Op Sys, Traditional Chinese, Version 9.9

MicroLogix 1200 System 1762-IR4 4 CHANNEL, RTD/RESISTANCE MODULE

PLC-5/1771 System 1771-TCMR RTD TEMP CONTROL MODULE

Distributed I/O 1794-OC16 FLEX 48 VDC OUTPUT MDL

Communications 9399-LINXGR RSLINX GETTING RESULTS GUIDE

Support 6200-APIS SUPT RENEWAL CONTRACT FOR 6200API

Support 9358-BIZUC0PS SUPT RENEWAL CONTRACT FOR 9358BIZUC0PENE

Support F1771-DBSERA FIRMWARE UPGRADE FOR 1771-DB I/O MODULE

RSI Software Products 9324-RL5ENU2 UPGRADE: OUT-SUPT: WINLOGIC5 OFFLINE TO RSLOGIX5

RSI Software Products 9301-2SE350FRU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-HSTS2400U3 UPGRADE: IN-SUPT: HISTORIAN 1500 TO 32K TAG

Motion Control 8720SM-011S1DBS3 SPARE PART ONLY - GMS ITEM

788 SLDERLSS Field CONN Adapter, Used W/995, 4161 (2-4 Digits), 4162. Screw Term O/I'S For Data LNS

IC200MDL140 INPUT 120VAC (1 GROUP OF 8) 8PT

IC697CGR935 Hot Standby Genius Dual Bus CPU, 486DX4, 12K Discrete I/O, 1M fixed user memory, Floating Pt.

MTR-1235-E-D-E-0RR Stepping Motor Nema23 Encoder

Z44A730465-009 Motor half key for A12/2000 or A22/2000 motor