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NI 6584現貨 in stock! 歡迎來電咨詢~！！

NI 6584,

NI 6584

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電子產品的機器大規模生產帶動了SMT蓬勃發展,貼片機的廣泛運用又對SMD電子元器件規模化標準封裝提出了進一步的要求.把SMD元件放入載帶,再用蓋帶通過封裝的辦法封裝起來就是常說的編帶.因為編帶機的控制方式簡易,早前的遍帶機是用繼電器搭起來的控制系統控制的.

　　半自動編帶機

　　后來隨著PLC和單片機控制板的價格下降,越來越多的編帶機采用了PLC或單片機板+普通按鈕的控制方式.只是單片機控制板給人簡易,不穩定的感覺,所以用PLC的編帶機廠商還是要多些.后來由于有些廠家用觸摸屏把按鈕替代了,這樣編帶機控制箱面板上的按鈕就大大減少了,同時接線也方便許多.上面說的都是半自動編帶機,要人工放料.再后來出現了全自動編帶機,它克服了大量人工放量帶來的高成本和不穩定性.當然全自動編帶機也有缺點,它不是每一種產品都可以封裝,只是有針對性產品才可以.

　　全自動編帶機

　　二 、編帶機的電氣組成

　　半自動按鈕式編帶包裝機的主要控制部分有:

　　1、 一個拉帶馬達,一般的是調速馬達,也有用步進馬達.

　　2 、一個壓帶電磁,兩個刀頭電磁閥,一個總電磁閥.

　　3 、兩個刀頭溫度.

　　信號輸入部分:

　　1 、一個啟停按鈕,腳踏啟停也并接一塊.

　　2 、一個刀頭升降按鈕.

　　3 、一個連續/寸動/放氣三選按鈕.

　　4 、一個計數SENSOR,一個料控SENSOR.

　　5、 一個壓帶按鈕.

　　6 、兩個熱電偶SENSOR.

　　電氣元件主要有:

　　1、PLC一個(I/O點數要求大于8/4).

　　2、溫控制器兩個.

　　3、調速馬達一個.

　　4、四個電磁閥.

　　5、 兩個固態繼續電器(溫控),一個普通繼電器(調速馬達),一個總的空氣開關.

　　6、一個計數器(如果改用觸摸屏式,則可以省去).

　　7、兩個光纖SENSOR(一個計數,一個作為料控).

　　三、編帶機的工作過程和關鍵點說明

　　編帶包裝機電和氣接好后,如果是熱封裝的話,讓刀升到合適的溫度,調節好載帶和氣源氣壓. 用人工或自動上上料設備把SMD元件放入載帶中,馬達轉動把

　　載帶拉到封裝位置,這個位置蓋帶在上,載帶在下,經過升溫的兩個刀片壓在蓋帶和栽帶上,使蓋帶把載帶上面的SMD元件口封住,這樣就達到了SMD元件封裝的目的.然后收料盤把封裝過的載帶卷好.

　　也有的不是熱封裝,是用冷封.所胃冷封,就是不用加熱就可以使蓋帶和載帶粘在一塊,這時候用的蓋帶要有粘性.封裝前,載帶一般要經過兩個SENSOR,一個是計數用的,一個是用來做料控的.料控是要檢測載帶里面有沒有漏放元件.如果檢測到有漏放,那么編帶機的馬達立刻停下不轉,同時刀頭也要生到上面的位置.計數SENSOR一般是用光纖,也用而且要求反應速度要快,這樣才不會漏計數.計數SENSOR可以數載帶的邊孔,也可以數成型凹槽.數邊孔的話要折算回來才能是正確的SMD個數.由于普通的光纖SENSOR都上兩三百塊,所以有些廠商干脆用歐姆龍的凹槽式光電SENSOR,在載帶邊孔上裝一個有齒輪,通過一個軸帶動另一個齒輪,后面一個齒輪的齒用來感應凹槽式光電SENSOR.這樣一來,載帶前進,帶動了齒輪的轉動,也就能計載的邊孔數.
 

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IC200UDR001 14 point PLC,(8) 24VDC In, (6) Relay Out,120V/240 AC Power Supply

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IC660TRD020 Genius 24/48Vdc Terminal Asm. for Redundancy T Output Configuration

IC752CGE201 SNP 485 cable for DataPanel 150/160/240

IC756WDN009CT-22 DV Development Sys VB, Java, C++, C, Traditional Chinese, Version 2.2

MicroLogix 1500/1769 System D1762-RM001EENP MICROLOGIX 1200 AND 1500 INSTR. SET REF. MANUAL

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Motion Control 2094-BC01-M01 MODULE, INTEGRATED, 400/460V, 6KW CONV. 9A INV.

A06B-0153-B075#7008 A30/3000 Servo Motor, 64K Serial Encoder

IC200UDR002-24 Qty of 24, 14 point PLC, (8) 24VDC In, (6) Relay Out, 24 VDC Power Supply

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ZA06B-0116-B175#0008 BM1/4000 servo motor with brake and 32k serial encoder

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372SPU47701V26 Quantum Concept 2.6 應用程序下載軟件

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1492-SPM3D010-N MCB Supplementary Protector 1 A

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1783-US6T2F Stratix 2000 6+2 port unmanaged switch

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20-750-NEMA1-F1 PF753 & PF755 FR 1 EMC CORES W PLATE

2090-CPWM7DF-16AF03 MP-Series 3m Length Power Cable

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GP646IFCLNTCRO010 GCP iFIX iClient Read Only 25 PK Keyless Runtime Version

IC600BF802RR 24-48Vac/dc Input Module (8 points)

IC647HSTCC1KM Calculation Collector for Historian - Standard Server 1000 Points (M4 Key)

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EtherNet/IP Products 2711P-K12C4D2 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, EXT MEM

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150-C43NBR SMC-3 43A Smart Motor Controller

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IC200UEX636 6 channel Analog expansion. (4) Analog inputs & (2) Analog outputs. 120/240 VAC Power Supply (includes IC200CBL501)

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ST-2114 STXi output module 4 points, TTL, 5VDC/20mA Inverting

20BC085A0AYNANC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

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284-MTRS22-M12 ArmorConnect Shielded Motor Cable

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IC752CCK049 ControlStation CE II 6" Controller with Dev Kit

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ZA06B-0143-B175#7076 A12/3000 servo motor with IP67 sealing and brake and 64k serial encoder

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25-PM1-E3P0 PowerFlex 520 1.5kW (2Hp) Power Module

OFSCSPBST Quantum OFS SMALL 10LIC SUBSCR RENEWAL

FVR0.75E11S-4JE 1. 9KVA 2.5A 0.75KW 3相AC380V/50Hz/60Hz

1492-J3-W 2.5 square mm Standard Terminal Block

1492-SPM3D080 MCB Supplementary Protector 8 A

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150-SM3 SMC-50 Analog I/O Module