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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當(dāng)供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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1492-RCDA2A40 Residual Current Device 40 A

存儲卡 6ES7952-0KF00-0AA0 FEPROM 存儲卡， 64K

變送器 3RS11202DD20

1497-F-M4-0-N Control Circuit Transformer

1606-XL960E-3S Power Supply XL 960 W Power Supply

1762-MM1RTC MicroLogix 1200 with RTC Memory Module

188-K3D020-N Miniature Circuit Breaker 2 A

194L-HC4A-825 Actuator For Control Switch

2090-CPBM7DF-06AA15 MP-Series 15m Power and Brake Cable

2090-XXNPMF-10S25 Kinetix Drives 25m Standard Cable

BC647TPD075 CIMPLICITY HMI ProServer 75 I/O Development and Runtime System with Proficy GlobalCare

GC647PRTHE010 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 10 Users Ver 3.0

IC200MDL740LT OUTPUT 12/24VDC POS LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT (LT)

IC646PCN110 OpenProcess Operator Console (700 I/O)

IC647MRA150 View Runtime 150 I/O with USB Hardware key

IC677CBLY006 IP67 Sensor/actuator cable, 3-pos., PUR halogen-free black, straight M12 Y-socket, on 2x angled M12 connector, cable length: 0.6 meters

IC697PWR732RR Replacement Power Supply, 125 Vdc, 60 Watts

IC800SSI216RD2 16 amp 230 VAC Devicenet S2K servo controller for MTR series motors

SLC/1746 System 1747-L511 SLC 5/01 CONTROLLER, 1K MEMORY - DH 485

Industrial Computers 6189-RW2 VVCE COMPACT FLASH 128MB W/ME

Application-specific products 9358-PB30ENE RSBIZWARE BATCH FOR PROCESSLOGIX 30 UNITS

Operator Interface 2711-B5A8 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT

Support 9303-3CS0E80R SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0E80

Support 9391-RSSS 9391-RSS SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 2711-B5A15L1 PV550 MONO KEY&TOUCH, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500JPU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (JP)

RSI Software Products 9358-BBKEY60U3R UPGRADE: OUT-SUPT: RSBW BACK-UP KEY 30 TO 60

Motion Control MPL-A4530K-SK22AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,230V,8.2KG

Motion Control 2090-XXNFMP-S05 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,5M

CBL-H1IC-15 Serial Cable, S2K, IMC & Target ARS RS-232 Communication, 15 Ft.

IC641PBE643 Alarm Master, 3.5" & 5.25" Format

IC800SLR002 Ext. Regen Resistor, 100 Ohm 225 W for 30-750W 230VAC SL Amplifiers

OIP-DSP1-C Operator Interface Panel

20B-PUB-IN1-EN PF700,F0-6 INSTALLATION PUB KIT,ENGLISH

20DD3P4A0EYNANBNE PowerFlex 700S AC Drive 20D

20SD600NEN PowerFlex 600 A SCR Bus Supply

2711P-B6M20D8 PanelView Plus 6 Graphic Terminal

280-PWRM35B-M25 ArmorConnect 3-PH Power Media trnk cable

CPM1A-MAD01 模擬量模塊2入/1出?輸入:0～10V,1～5V,4～20毫安

1492-MR5X8H1-20 Connection Products

1494V-RB2 Connecting Rod

軟啟動器 3RW44666BC35

運行版軟件 6AV2104-4HH04-0AE0 SIMATIC WinCC Runtime Advanced V14 Upgrade ： WinCC flexible 2008 Runtime 4096 PowerTags -> WinCC Runtime Advanced 4096 PowerTags V14

1585J-M4TBJM-20 RJ45 Ethernet Media

1756-OB32K ControlLogix 32 Point Digital Output

188-K1C005-N Miniature Circuit Breaker 0.5 A

194E-G3665 Abs Thermoplstc Encl 175 X 230 X 120 mm

2090-CFBM7DF-CDAF50 MP-Series 50 m Length Feedback Cable

2090-UXBB-DM15 Ultra Series Breakout Board Kit

BC646OEM0300 OEM Edge - Machine Edition Kit (Approval Required)

GC647DMC020 GC DataMart 20 Reporting Clients

IC200ALG240LT ANALOG INPUT 16 BIT VOLTAGE/CURRENT ISOLATED 8 CH (LT)

IC646IFCLNTCRO005C iFIX iClient Read Only 5 PK Keyless (M1Component Part)

IC647IFPLSR00900C iFIX Plus SCADA 900 I/O Server (M1Component Part)

IC660MLD025 Label for IC660BBD025 (Qty 100)

IC697BEM721 I/O Link Interface Module for the Series 90-70

IC800AIHV040 Alpha SVM1-40HVi Alpha HVi-series 40 amp amplifier kit

ControlLogix/1756 System

Industrial Computers

Process Control 1757-UPGSR50 UPGRADE 50PT RED SERVER

Operator Interface 2711P-B15C4D1 PV PLUS 1500, KEY/TOUCH, ENET, DC PS, STD MEM

Support 9240-DNEXPS SUPT RENEWAL CONTRACT FOR 9240DNEXP

Support 6310-DER 6310-DE SOFTWARE SUPPORT REINSTATEMENT

Support F1794-ACN15SERB FIRMWARE UPGRADE FOR 1794-ACN15 I/O MODULE

RSI Software Products 9301-2SE2350U1R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 150 TO 5000

RSI Software Products 9351-AIX INTERCHANGE FOR AIX

RSI Software Products 9399-WCSUG WINTELLIGENT VISION USER'S GUIDE

Motion Control 8720MC-LR10-062B 10%,62AMP,460VAC LINE REACTOR

BC646MRD075 Logic PC Runtime (HRT) 75 I/O

IC300RCS082 8 DC Inputs (12/24vdc), 8 Positive Logic DC Outputs (5/12/24vdc, 0.5A with ESCP), 4 Analog Inputs (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc, 12 bit). 2 Analog Outputs (+/-10vdc). Built-in network interface ofr CsCAN or DeviceNet salve

IC754VBI12CTD 12" Color-TFT QuickPanel View Intermediate, Touch, 24VDC, Blank Label

MTR-3T55-H-R-B-M-0 MTR series metric servo motor with resolver and brake

20AC8P7C3AYNANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC030A0NYNACASE PowerFlex 700S AC Drive 20D

20G1ANC170JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-E1P7N104 PowerFlex 525 0.75kW (1Hp) AC Drive

280-BRCAP-M25 Cap, Sealing for M25 Source Brake

FR-F740-1.5K 2.7KVA 3.5A 1.5KW 3相AC380V/50Hz/60Hz

1492-LG2Q IEC Term Blck 3.5x75x29.5mm Spr Clp

1494F-P2 Disconnect Switch Handle

軟啟動器 3RW44362BC34

ET 200SP 6ES7131-6TF00-0CA0 DI 8xNAMUR 高性能型，基座單元類型 A0

1585D-E4UBDE-0M3 1585D Ethernet Media Patchcord

1753-IB8XOB8 GuardPLC Digital Combo Module

1794-IB8 Flex 8 Point Digital Input Module

194E-AA32E-PE-TN 194E Load switch

2080-LC30-10QWB Micro830 10 I/O Controller

2090-CSWM1DF-14AA50 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYNACC0 PowerFlex 70 AC Drive 20A

GC646MPS010 Proficy GlobalCare Complete for Logic Developer - PLC Standard - 10 Pack

HE693PIF104 PC Interface to Series 90-30 I/O in PC104 form factor.

IC610CHS130RR Rack, 115/230Vac Power Supply (10 Slots)