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PCI-6115,

PCI-6115

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可換刀頭式組裝裝配刀具指伊斯卡在市場(chǎng)上持續(xù)獲得成功的變形金剛立銑刀（MULTI-MASTER）系列及變色龍鉆（CHAMDRILL）系列，囊括了不同系列銑刀頭或鉆頭刀頭，用于銑削加工及孔加工。然而，為什么這些產(chǎn)品系列如此高效，尤其是在小零件的生產(chǎn)制造中？為什么這抓住了零件制造商們的眼球呢？
豐富多樣的可能性，最小化停機(jī)時(shí)間

通過考察變形金剛立銑刀（MULTI-MASTER）系列可找到答案。具有超過四萬(wàn)種組裝配置可能性，變形金剛立銑刀（MULTI-MASTER）系列概念基于三種關(guān)鍵因子：通過刀體錐面為刀頭定中心；刀頭與刀體（接柄、刀柄）之間為面接觸；刀頭與刀體之間采用螺紋連接。刀頭與刀體錐面接觸定中心使得銑刀精度水準(zhǔn)更高；面接觸確保刀頭懸伸控制在嚴(yán)格的公差限制范圍內(nèi)，其結(jié)果是刀頭裝配后具有嚴(yán)苛的尺寸重復(fù)定位精度；螺紋連接使得刀頭的更換簡(jiǎn)單，易于操作。
變形金剛立銑刀（MULTI-MASTER）系列完全響應(yīng)“無停機(jī)時(shí)間”這一重要需求原則，因更換磨損失效的刀頭不需要額外的裝卸刀具操作。不需將整個(gè)銑刀從機(jī)床取下即可更換刀頭，這顯著縮短了停機(jī)時(shí)間。變形金剛立銑刀（MULTI-MASTER）系列統(tǒng)一的螺紋連接使得刀體能夾持不同的刀頭，刀頭也適配于不同的刀體；將刀柄變更為通用刀柄，既能降低刀具投入也能減少刀具庫(kù)存。
變形金剛立銑刀（MULTI-MASTER）系列具有豐富多樣的整體刀柄，提供不同的柄部類型，如HSK柄（DIN 69893 A型），CAMFIX三棱錐柄（ISO 26623-1型），或能直接裝夾ER卡簧的錐柄。以上兩種類型的刀柄通過對(duì)軸向及回轉(zhuǎn)方向進(jìn)行高剛性卡持，不僅顯著擴(kuò)展了裝配選項(xiàng)，還能最小化刀具懸伸。這些特點(diǎn)對(duì)高效加工做出相當(dāng)大的貢獻(xiàn)，特別是在多任務(wù)機(jī)床及車削中心上對(duì)小零件進(jìn)行連續(xù)作業(yè)，大批量生產(chǎn)時(shí)意義非凡。
此外，還提供應(yīng)用領(lǐng)域?qū)挿旱募娱L(zhǎng)桿及縮徑桿，確保能提供所需的刀具結(jié)構(gòu)以加工可達(dá)性差的工件區(qū)域。
變形金剛立銑刀性能拓展

上述特點(diǎn)使得在不同的加工應(yīng)用中，采用變形金剛立銑刀（MULTI-MASTER）系列能切實(shí)可行地替代整體硬質(zhì)合金立銑刀。變形金剛立銑刀銑削應(yīng)用涵蓋方肩銑、平面銑、3D曲面仿形銑、倒角銑、槽銑、螺紋銑削等等，并具有涵蓋鉆中心孔、點(diǎn)鉆以及加工埋頭螺釘孔這類孔加工能力。
然而發(fā)展至今，變形金剛立銑刀（MULTI-MASTER）系列已遠(yuǎn)不止于僅裝夾硬質(zhì)合金刀頭；現(xiàn)在還用于裝夾可換刀片式刀頭。尤其是當(dāng)對(duì)加工精度要求沒那么高時(shí)，采用新設(shè)計(jì)的鋼質(zhì)刀頭，夾持可轉(zhuǎn)位刀片的刀頭具有外連接螺紋，為用戶提供值得考慮的具有高成本效益的解決方案。伊斯卡最新推出的邏輯·智勝（LOGIQ）系列已納入變形金剛立銑刀的技術(shù)創(chuàng)新設(shè)計(jì)，NANMILL, HELI3MILL, LOGIQ4FEED, 及 TOR6MILL等銑刀系列帶有變形金剛螺紋接口，看上去市場(chǎng)前景光明。（圖2）
 

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