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NI 9239,

NI 9239

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數控加工技術在模具制造中應用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關重要。傳統的模具制造需經過一系列的諸如銑、磨、車等加工工藝來完成，加工技術難以保證，而數控加工技術可以保證模具加工的高精度，因此，廣泛應用于模具制造中，例如數控銑床、數控成型機床等，除可以滿足模具加工的要求外，還可以擴大加工材料的選擇范圍。

此外，數控加工技術，對于形態復雜及稀有金屬等不易加工的材料，可以預先設計進行高精度的加工。

2.2 提高模具生產效率

數控加工技術利用其高速切削工藝，其加工速度相較于傳統加工技術可提高 10 倍左右，使得生產出的模具產品具有精度高、穩定好性好等特點。
此外，數控加工技術不僅可以對常見的模具材料進行加工，還可以加工質地較堅硬的材料。
2.3 推進模具制造業向智能化發展

隨著信息技術的不斷發展，已經滲透到社會生活的各個方面，模具制造業也不例外，它極大的促進了模具制造業想著智能化的方向發展。

在模具的制造過程中通過不斷使用信息化技術，不僅可以快速推動模具制造業向智能化發展，而且企業還可以根據收集到的模具制造信息，及時更新系統，以保證最大程度地滿足對復雜工藝的技術要求。

此外，通過數控加工技術的信息化管理，還可以打破時間的限制，進行遠程控制，實現異地調控操作。
3 、數控加工技術的應用分析

3.1 模具分類

在進行模具加工前，需要進行模具分類，并根據模具種類選擇合適的數控機床。數控加工的方式多種多樣，為了能取得最佳效果，我們應該合理進行分類，目前，較為常用的數控加工機床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進行合理分類，才能滿足生產要求，降低成本。

數控加工是一個整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質量的模具。
3.2 改進數控技術

隨著計算機技術的不斷發展，數控加工技術也將隨之不斷改進和發展。隨著數控加工技術的不斷提高，模具制造水平也隨之提高，例如對于比較復雜的曲面模具，尤其是具有比較細微復雜形狀的模具，能夠利用數控銑加工及數控電火花加工相結合的方法，實現模具加工的順利完成。
3.3 優化加工程序

數控編程技術是數控加工技術的重要組成部分，數控加工技術水平對數控加工技術有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術人員要綜合考量三方面的因素，即加工質量、加工時間及加工程序的應用。因此，對于整個數控編程技術應按照指令并行執行的原則，降低非切削時間，以實現同一時間內的共同并發。

4 、數控加工技術在應用中需注意的問題

對于某些復雜模具，在制造過程中，若原材料選擇不當或加工工藝參數設置不當，則有可能產生一系列的不良反應，如模具表面拉毛、銑削過程中出現粘刀現象等。
因此，需要合理進行選材及設置工藝參數。
 

22B-B5P0H204 PowerFlex 40 0.75 kW (1 Hp) AC Drive

25C-D010N114 PowerFlex 527 4kW (5Hp) AC Drive

280-PWRM22D-M4 ArmorStart Three-Phase Power Media

MPT-CN300-CH 通訊電纜 3M

1492-PDLC2 Power Distribution Block Accessory

軟啟動器 3RW40261TB05

6ES73311KF024AB2

ET 200SP 6ES7193-6AF00-0AA0 BA 2×FC (用于PROFINET 接口模塊，快連式以太網接口）

1585D-D4UBJM-15 Micro D-Code, QD Style Ethernet Media

1747-RL501 SLC Label Kit

1794-CE3 Flex Extension Cable

194E-AA20 194E Load switch

2080-IQ4OV4 Micro800 8 Point Digital Combo (Sink)

2090-CSWM1DF-14AA14 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYYNNC0 PowerFlex 70 AC Drive 20A

GC646MPC101 Proficy GlobalCare Complete for Logic Developer - PLC Configuration Tools w/Programming Cable

HE693OIU157 Compact LCD OIU powered by 5VDC with Numeric Keypad

IC609SJR120RR Series One Junior 24Vdc Sk In/Rly Out, 115Vac Power

IC647HSTSC150KM Server to Server Collector for Historian - Standard Server 150000 Points (M4 Key)

IC660BBA026 Block 24/48Vdc Analog Current Source 6 Inputs

IC694MDL741 Output module 12/24 VDC 0.5 amps 16 points, negative logic.

IC756WDJ009E-22 DV Development Sys VB and Java, English, Version 2.2

MicroLogix 1500/1769 System 1769-ECL LEFT END CAP/TERMINATOR

PLC-5/1771 System 1771-CD 1771I/O CHASSIS CABLE FOR 177-P2 POWER SUPPLY

Distributed I/O 1797-OE8H EX HART ANALOG OUTPUT MODULE, 13 BIT, 8PT., S.E.

Operator Interface 2711P-B6C1A PV PLUS 600 COLOR, KEY/TOUCH, SRIO, AC PS

Support 9323-PA1FS SUPT RENEWAL CONTRACT FOR 9323PA1F

Support 9358-HSTS2400R SUPT REINSTATEMENT CONTRACT FOR 9358HSTS2400

Support F1772-LWSERC FIRMWARE UPGRADE FOR 1772-LW PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD3U7DEE RSLOGIX 5000 STD. TO PRO UPGRADE, GERMAN

RSI Software Products 9305-ADSGWENE RSVIEW32 ACTIVE DISPLAY SERVER WITH RSLINX GATEWAY

RSI Software Products 9358-PLTMCLTENE RSBIZ PLNTMET RED ONLY CL

Motion Control 2092-DA1 DRIVE, 1.4A/3.4A, ULTRA1500 DIGITAL SERVO DRIVE

A06B-0128-B675#7076 A6/3000 Servo Motor, IP67 Sealing, Holding Brake, 64K Serial Encoder

IC200UAR028 28 point PLC,(16) 120VAC In, (12) Relay Out (2 at 10 amp and 10 at 2 amp) 120V/240AC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752BTS450 Display Station 1085 - 10.4" active matrix VGA (640x480) resistive touch screen with integrated keypad, Pentium 133, 32MB, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win NT

MTR-1362-E-A-E-SRR Stepping Motor Nema34 Encoder Splashproof

ZA06B-0113-B075#7008 B0.5/3000 servo motor with 32k serial encoder

20BD3P4A0AYNANC0 PowerFlex 700 AC Drive 3.4 A at 2 Hp 20B

20G11TC770JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-B011 PowerFlex 520 2.2kW (3Hp) Power Module

990XTS00300 Quantum B200 轉換接頭

FRN 2. 2E1S-4C 4. 1KVA 5.5A 2.2KW 3相AC380V/50Hz/60Hz

AB 20-20577-3 ;EW50414FLY ;090921A`A0 ; A224500 5702-1

1492-SPM3C320 MCB Supplementary Protector 32 A

軟啟動器 3RW40462BB04

數字量輸入 / 輸出信號板 6ES7 223-3AD30-0XB0 SB 1223 DI 2 x 5 V DC/DQ 2 x 5 V DC，200 kHz

150-SC2NBD SMC-50 SOLID STATE MOTOR CONTROLLER 260A

1734-TOP3 POINT I/O Terminal Base

1783-SFP100FX 100FX SFP Fiber Transceiver

193-ESM-VIG-30A-C55 E300/E200 30 Amp Sensing Module

20-750-I2B-C750D710 PowerFlex 750 Inverter Assembly

2090-CPWM7DF-16AA09 MP-Series 9m Servo Power Cable

2099-BM10-S Kinetix 7000 Servo Drive

GA647IFESGCLNTCRN GCA iFIX Optn: ESig & ERec iClient Run

GP-2102NT/FOWSB GagePort Digital NT 2-port input (Fowler OEM) - Sales BOM.

IC5007TAX0030 PanelPC 17 inch Standard Unit Deluxe with Windows XP

IC647HSTAE75KM Alarm and Events Option for Historian - Standard Server 75000 Points (M4 Key)

IC647SSM005 Scheduler Shop Floor Server 5 users

IC693MDL742 12/24 Vdc Output, 1 Amp, Positive Logic (16 Points), Fused

IC756LDV000E-925 "DataViews Development on Intel Linux/Red Hat Op Sys, English v9.25"

Pico Controllers 1760-IA12XOW6I 18 I/O EXPANSION MODULE, AC

PLC-5/1771 System 1771-OAN OUTPUT MODULE, 120V AC, 32 OUTPUTS

Distributed I/O 1791P-16B0 PROFIBUS 24VDC CBLOCK I/O, 16 IN SINKING, BASE

Communications 2760-RB FLEXIBLE INTERFACE MODULE, 2-SLOT, 1771 I/O RACK

Operator Interface 2706-PDH485P DH-485 COMMUNICATION MODULE FOR 2706-P22R

Support 9701-VWSB000AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB000AENE

Support 9515-RSNHS250S SUPT RENEWAL CONTRACT FOR 9515RSNHS250ENE

EtherNet/IP Products 2711P-K7C4B2 PV PLUS 700, KEYPAD, ENET, AC PS, EXT MEM

RSI Software Products 9301-2SE340ITU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (IT)

RSI Software Products 9356-PRO2300U6R UPGRADE: OUT-SUPT: RSSQL PROF.300 TO 1500 TAG

Motion Control 1326AB-B740C-S2L MOTOR,SERVO,460V,53.0NM,2200RPM,SINGL,IP67

4162-L-6 4162 CONTINUOUS LENS KIT. FOR (6) 4162s

HMI-KPN-302 QUICKPANEL KEYPAD FOR 10.5"

IC693CPU360RR CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 racks), no built-in Serial Ports

SPS-24W-2 24 VDC PS, 1.0A, 85-265 VAC INPUT

TRM-JAUX-10 S2K auxiliary I/O screw terminal breakout board with 10 foot cable

20BD014A0AYNAND0 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BD1K2AN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B012N103 PowerFlex 400- 2.2 kW (3 HP) AC Drive

140XBP00400C Quantum 背板, 4槽, CC

284S-MTRS22-M6 ArmorStart Spare Parts

H3BA-N8H DC24/AC220, 1.2S-300H 可調，瞬時兩開兩閉

1492-SPM1D040 MCB Supplementary Protector 4 A

通用型變頻器 6SE6 440-2UC33-0FA1 "30 KW,350 x 850 x 320"

電機啟動器 3VU13403MG00

150-C361NBR SMC-3 361A Smart Motor Controller

1609-NMC 1609 UPS Accessory

1771-CD 1771-P2 Power Supply Cable

193-EC1PB E3 0.4-2.0 A Overload Relay

198-F1 IEC Mounting Foot Enclosure Accessory

2090-CPBM7E7-14AF15 MP-Series 15 m Length Cable

2093-PRS7 Kinetix 2000 7 Axis Slim Power Rail

CP9B-1WPB-0140-AZ Power cable for B2/4000is and B4/4000is with right angle connector, 14 meters

GFK-0262 Series 90-70 Programmable Controller Installation Manual

IC200UEX212-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 24VDC P ower Supply (includes IC200CBL501)

IC647ANH001 PA Historian Connector

IC647PDCH010 Ruggedized PDC Historian Base with 1000 Tags

IC693CHS392LT Base, Expansion, 10 Slots (LT)

IC754CSF15CTD 15 inch TFT QuickPanel Control/ Fully Loaded/ 24VDC

KIT-GFS-351 Motion Workshop Student Kit

SLC/1746 System D1746-PM001AUSP BASIC DEVELOPMENT SOFTWARE PROGRAMMING MANUAL

Distributed I/O 1734-ADNX 24V DC DEVICENET ADAPTER WITH SUBNET EXPANSION

Application-specific products 1405-M620 MINI POWERMONITIOR (MINIP-M620)

Operator Interface 2711-T10C1L1 PV1000 COLOR TOUCH, RIO & RS232 PRINT

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DeviceNet Products 1790D-16BV0 DNET LDX I/O,24VDC,16 UNIVERSAL IN BASE, D-SHELL

RSI Software Products 9301-2SE3303ITE RSVIEW32 RUNTIME 1500 WITH RSLINX (ITALIAN)

RSI Software Products 9358-PBANT10ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 10 UNITS

Motion Control MPL-B540K-SJ24AA MOTOR,SERVO,19.4 NM,4000RPM,SINGL,460V,BRK,19.1KG

Motion Control 9106-0066 Y-SERIES POWER & ENCODER CONNECTOR KIT

GQPL21100C2P QUICKPANEL COLOR 12.1" TFT GE LABEL

IC646MSP001 Logic Developer - State Professional

MTR-3T44-J-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-1214 STXi input module 4 points, Positive Logic, 12V/ 24VDC

20BC072A3AYNAEC0 PowerFlex 700 AC Drive 72 A 37 kW 20B

20F11RC2P1AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A1P5H204 PowerFlex 4 0.2 kW (0.25 Hp) AC Drive

140CPU67160C Quantum CC QUANTUM HSBY PROCESS UNITY 2048/

281G-F12D-10B-RRG-CBG ArmorStart 280/1 Starter

C200H-DA003 模出單元,8路12位?D/A 1～5V 0～10V -10～+10V

1492-RCDA2B40 Residual Current Device 40 A

存儲卡 6ES7952-1KK00-0AA0 FEPROM 存儲卡， 1M

變送器 3RS11211DW20

1497-G-AXSX-0-N Control Circuit Transformer

1606-XLB 1606 Power Supply

1762-OB16 MicroLogix 16 Point D/O Module

188-K3D030-N Miniature Circuit Breaker 3 A

194L-HC4L-175 194L Control and Load Switch Actuator

2090-CPBM7DF-06AA25 MP-Series 25m Power and Brake Cable

2090-XXNPMF-10S40 MP-Series 40 m Length Cable

BC647TPD300 CIMPLICITY HMI ProServer 300 I/O Development and Runtime System with Proficy GlobalCare

GC647PRTHE050 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 50 Users Ver 3.0

IC200MDL741CA OUT 24VDC POS .5A ESCP 16PT Conf Coat

IC646PDS100 OpenProcess Designer Development S/W

IC647MRA300 View Runtime 300 I/O with USB Hardware key

IC677DBM442 Profibus VersaMax IP Modular slave with (4) 24VDC inputs and (4) 24VDC outputs (2 amp). Module requires IC677PBI001 master in network.

IC697PWR748RR Power Supply, 48 Vdc, 90 Watts

IC800SSI216RP2 16 amp 230 VAC Profibus S2K servo controller for MTR series motors

SLC/1746 System 1747-L524 SLC 5/02 CONTROLLER, 4K MEMORY - DH 485

Industrial Computers 6189-RW4 VVCE COMAPCT FLASH 512MB W/ME

Application-specific products 9358-PBA03ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 03 UNITS

Operator Interface 2711-B5A8L3 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT

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Support 9391-SDVEKR 9391-SDVEK SOFTWARE SUPPORT CONTRACT REINSTATEMENT

ControlNet Products 2711-K5A15L1 PV550 MONOCHROME KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500KOU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9358-BEBNT10ENE RSBATCH / EPROCEDURE FOR NT BUNDLE 10 UNITS

Motion Control MPL-A4540C-HJ24AA MOTOR,SERVO,10.2NM,1500RPM,ENCDR,230V,BRK,13KG(PIN

Motion Control 2090-XXNFMP-S12 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,12M

CBL-OIJR-06-RA Serial Cable, Operator Interface Panel (OIP) to S2K, Rt. Ang, 6 Ft.

IC641PCC006 Complete Development System - Unlimited Points

IC800SLT001 SL Amplifier Terminal Block for APM/DSM Interface

PPS-DEMO-01 Proficy Process Systems Demo Kit containing PACSystems RX3i Controller w ith 12-slot base, 24VDC Multipurpose Power Supply, 300Mhz CPU, Ethernet module, RX3i Profibus Master module, Analog Input HART module, 16 Point Input Simulator module and Unive

20B-STD-N PowerFlex 700 Standard Control Board Kit

20DD500A0ENNBNANE PowerFlex 700S AC Drive 500 A 450 Hp 20D

20SF1K0NES PowerFlex 1000 A SCR Bus Supply

2711P-B7C22A9P PanelView Plus 7 Graphic Terminal

280-PWRM35B-M6 ArmorStart Three-Phase Power Media

CPM1A-DA001 2 路模擬量輸出 分辨率1/4000 轉換速率2.5ms/CH 每個輸出通道可獨立設置量程 輸出：-10～10V 0～10V 0～5V 0～20mA 1～5V 4～20mA

1492-MR6X12 IEC 6 x 12 mm Marker Card

1494V-W1 Disconnect Swi tch Handle

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運行版軟件 6AV2105-0DA04-0AA0 SIMATIC WinCC Runtime 專業版 512 PowerTags V14

1585J-M4TBJM-2X RJ45 Ethernet Media

1756-OC8 ControlLogix 8 Point D/O Module

188-K1C020 Miniature Circuit Breaker 2 A

194E-G3688 194E 34 mm Metal Load Switch Shaft

2090-CFBM7DF-CDAF90 MP-Series 90 m Length Feedback Cable

2090-UXBC-D1509 Kinetix 9 m Length Breakout Board Cable

BC646OEM0400 OEM Edge - Historian Kit (Approval Required)

GC647DMC200 GC DataMart 200 Reporting Clients

IC200ALG261 Analog input 15 bit differential voltage 8 channel

IC646IFCLNTCRO010C iFIX iClient Read Only 10 PK Keyless (M1Component Part)

IC647IFPLSRUNLMTC iFIX Plus SCADA Unlimited Server (M1Component Part)

IC660MLD120 Label for IC660BBD120 (Qty 100)

IC697BEM731 Series 90-70 Genius I/O Bus Controller

IC800AIHV180 Alpha SVM1-180HVi Alpha HVi-series 180 amp amplifier kit

ControlLogix/1756 System 1756-L55M12 LOGIX5555 PROCESSOR WITH 750KBYTE MEMORY

Industrial Computers 6182H-7BEH15D VVCE 700, KEY/TOUCH, EXT MEM, CNET, DC

Process Control 9324RSFBCU2 UPGRADE RSFIELDBUS CONFIG SW 256 TO 1024 FB

Operator Interface 2711P-B15C6B1 PV PLUS 1500, KEY/TOUCH, RIO/DH, AC PS, STD MEM

Support 9240-DNSDTS SUPT RENEWAL CONTRACT FOR 9240DNSDT

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RSI Software Products 9399-WEGR RSEMULATE GETTING RESULTS GUIDE

Motion Control 8720MC-LR14-070B 14%,70AMP,460VAC LINE REACTOR

BC646MRD159 Logic PC Runtime (HRT) 1,500 I/O

IC300RCS086 8 DC Inputs (12/24vdc), 6 Relay Outputs (3.0A ea), 4 Analog Inputs (0-20mA, 0-5v, thermister), 2 Analog Outputs (0-20mA, 0-10v)

IC754VBL12CTD 12" TFT QuickPanel View, Loaded, 24VDC, Blank Label

MTR-3T55-I-R-0-M-0RR Servo Motor Metric

20AC8P7C3AYYANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC030A3EYNANBNE PowerFlex 700S AC Drive 20D

20G1ANC205AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-E4P2N104 PowerFlex 525 2.2kW (3Hp) AC Drive

280-FAM22M ArmorConnect M22 Male Receptacle

FR-F740-3.7K 5.7 KVA 7.5A 3.7KW 3相AC380V/50Hz/60Hz

1492-LG3 IEC Term Blck 5.1x59.5x31.3mm Spr Clp

1494F-S2 Disconnect Switch Handle

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ET 200SP 6ES7131-6FD00-0BB1 DI 4x120..230VAC 標準型，基座單元類型 B1

1585D-E4UBDE-1 Micro D-Code, QD Style Ethernet Media

1753-L28BBBM GuardPLC 1600 Safety Controller

1794-ID2 Flex 2 Point Distributed I/O Comb Module

194E-AA40 194E Load switch

2080-LC30-16QVB Micro830 16 I/O Controller

2090-CSWM1DF-18AA02 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYNAEC1 PowerFlex 70 AC Drive 20A

GC646MPS101 Proficy GlobalCare Complete for Logic Developer - PLC Standard - w/Programming Cable

HE693RLY100 8 point unfused relay module for Series 90-30, rated to 8A, 2 NO/NC, 6 NO.

IC610CPU104RR Series One CPU, 700 Words, Expandable to 1.7K Words

IC647HSTSC500M Server to Server Collector for Historian - Standard Server 500 Points (M4 Key)

IC660BBD020 Block 24/48Vdc Source I/O 16 Circuits, 3 Wire Sensor Compatible

IC694MDL940CA Conformal Coated Relay Output module 2 amp, non isolated 16 points.

IC756WDN009E-26 DV Dev Sys VB, Java, C++, C, Eng v2.6

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Support F1772-LZSERA FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD6U7ESE RSLOGIX 5000 FULL TO PRO UPGRADE, SPANISH

RSI Software Products 9305-RSVADFCPTE RSVIEW32 ACTIVE DISPLAY FLOAT. CLIENT (PORTUGUESE)

RSI Software Products 1771-PCB CONTROL COPROCESSOR PRGM DEVELOPMENT & CROSS CMPLR

Motion Control 2094-BL02 MODULE, LINE INTERFACE, 15KW 400/460V, 6A+3A 24VDC

A06B-0153-B175#7076 A30/3000 Servo Motor, IP67 Sealing, Holding Brake, 64K Serial Encoder

IC200UDR006 28 point PLC, (16) 12VDC In, (1) 12VDC Out, (11) Relay Out, 12VDC Power Supply. Battery (IC200ACC403) is required for long term data rentntion and Real Time Clock. Battery not included.