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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個泵的運(yùn)轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計運(yùn)轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實時時刻，日歷，各個泵的運(yùn)轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運(yùn)轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運(yùn)轉(zhuǎn)時，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運(yùn)轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運(yùn)轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運(yùn)轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運(yùn)轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運(yùn)轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計運(yùn)轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運(yùn)轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運(yùn)轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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25B-D1P4N104 PowerFlex 525 0.4kW (0.5Hp) AC Drive

2715-B7CA PanelView 5500 6.5 in. Graphic Terminal

FR-A740-1.5K 3KVA 4A 1.5KW

1492-LD32P IEC Term Blck 5.1x80.5x45mm Spr Clp

1494F-FS100 100 A Fuse Block

軟啟動器 3RW44346BC36

ET 200SP 6ES7155-6AR00-0AN0 IM155-6 PN 基本型，含服務(wù)模塊，集成 2xRJ45 接口

1585D-D4UBJM-0M6 Micro D-Code, QD Style Ethernet Media

1747-PBASE SLC Basic Development Software

1794-APBDPV1 Flex Profibus Adapter

194E-AA16E-PE-TN 194E Load switch

2080-IQ4 Micro800 4 Point IEC Digital Input

2090-CSWM1DF-14AA12 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MOSS99 QuickPanel Control Development Software - Site License with Proficy GlobalCare Complete

HE693MIX800 Discontinued Part. Check with GE IP on migration path.

IC609SJR102RR Series One Junior 24Vdc Sink In, 115/230Vac Out,115Vac P/S

IC647HSTSC10KM Server to Server Collector for Historian - Standard Server 10000 Points (M4 Key)

IC660BBA024RR Current Source Analog Block, 24/48Vdc Power

IC694MDL734CA Conformal Coated Output module 125VDC, 1amp, 6 point, isolated per point.

IC756WDH000 Dataviews Consulting per hour

MicroLogix 1500/1769 System 1769-PB4 24VDC INPUT P0WER SUPPLY: 4A @ 5VDC 2A @ 24VDC

PLC-5/1771 System 1771-DCM DIRECT COMMUNICATION MODULE

Distributed I/O 1797-IE8NF EX ANALOG INPUT MODULE, 16 BIT, 8 PT. NOISE FILTER

Operator Interface 2711P-K4M3D PV PLUS 400 GRAYSCALE, KEYPAD, DH485, DC PS

Support 9323-PA1ER SUPT REINSTATEMENT CONTRACT FOR 9323PA1E

Support 9358-HSTS2300S SUPT RENEWAL CONTRACT FOR 9358HSTS2300

Support F1772-LWPSERD FIRMWARE UPGRADE FOR 1772-LWP PROCESSOR MODULE

RSI Software Products 9324-RLD300NXITE RSLOGIX 5000 STD., RSNETWORX BUNDLE, ITA

RSI Software Products 9304-WVR128D WINTELLIGENT VIEW 128 ADDITIONAL RUNTIME

RSI Software Products 9358-PLTM2600U5 UPGRADE: IN-SUPT: PLANTMETRICS 100 TO 200 WORKCELL

Motion Control 1756-M03SE 1756 3 AXIS SERCOS INTERFACE SERVO MODULE

A06B-0128-B575#7008 A6/3000 Servo Motor, 64K Serial Encoder

IC200UAL006-24 Qty of 24, 23 point PLC< (13) 24VDC In, (9) Relay Out, (1) 24VDC Out, (2) Analog In & (1) Analog Out, 120V/240AC Power Supply. Battery (IC200ACC403) is required for dtat retention. Battery not included.

IC752BDT100 DataPanel 240E, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock. Includes PC/104 capability.

MTR-1350-N-D-E-SRR Stepping Motor Nema34 Splashproof

ZA06B-0086-B203#0100 B22/2000HVis High Voltage Servo Motor with Straight Shaft, Key and IP67 Sealing

20BD365A0ANNNNC0 PowerFlex 700 AC Drive 20B

20G11TC650JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-A2P5 PowerFlex 520 0.4kW (0.5Hp) Power Module

140XTS00500 Quantum 7點端字條, IP20

FRN 0. 4E1S-4C 1. 1KVA 1.5A 0.4KW 3相AC380V/50Hz/60Hz

61F-GP-N 自動給水或排水控制?電源:220VAC 需配插座 PF113A-E

1492-SPM3C250-N MCB Supplementary Protector 25 A

軟啟動器 3RW40462BB05

數(shù)字量輸出信號板 6ES7 222-1AD30-0XB0 SB 1222 DQ 4 x 5 V DC，200 kHz

150-SC1NBR SMC-50 SOLID STATE MOTOR CONTROLLER 210A

1734-TBCJC POINT I/O Terminal Base

1783-RMCF Stratix 8300 CompactFlash Spare Card

193-ESM-VIG-100A-E3T E300/E200 100 Amp Sensing Module

20-750-I2B-C540D485 PowerFlex 750 Inverter Assembly

2090-CPWM7DF-16AA04 MP-Series 4m Servo Power Cable

2099-BM07-S Kinetix 7000 30kW Servo Drive

GA647IFCLNTSRO050 GCA iFIX iClientTS Read Only 100 PK Runtime Version

GP-0602NT-SDP8SB GagePort Digital NT 2-port input (for Solartron Digital Probes) - Sale s BOM.

IC5005TBX0110 PanelPC 15 inch Performance Unit with Windows XP and Stainless Steel Bezel

IC647HSTAE50KM Alarm and Events Option for Historian - Standard Server 50000 Points (M4 Key)

IC647SSC005 Scheduler Shop Floor 5 more users

IC693MDL741CA Conformal Coated Output module 12/24 VDC 0.5 amp 16 points NEG logic.

IC756HDV010K-98 DV Draw Development on HP/UX Op Sys, Korean, Version 9.8

Pico Controllers 1760-MM1 MEMORY MODULE FOR 12 I/O PICO CONTROLLER

PLC-5/1771 System 1771-OA 120V AC OUTPUT MODULE, 8 OUTPUTS

Distributed I/O 1791D-N4CV2X 24 VDC CB I/O EXPANSION, ANALOG COMBO, 4 IN/2 OUT

Communications 1785-KA3 PLC-2 DATA HWY PLUS COMMUNICATION ADAPTER MODULE

Operator Interface 2706-PCNETP CONTROLNET COMMUNICATION MODULE FOR 2706-P22R

Support 9701-VWMR075AS SUPT RENEWAL CONTRACT FOR 9701VWMR075AENE

Support 9515-RSNHS100R SUPT REINSTATEMENT CONTRACT FOR 9515RSNHS100ENE

EtherNet/IP Products 2711P-K6M20A PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, AC PS

RSI Software Products 9301-2SE340FRU3R RSVIEW32 RUNTIME 150-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9356-PRO2300U5 UPGRADE: IN-SUPT: RSSQL PROF.150 TO 1500 TAG

Motion Control 1326AB-B740C-M2K7L MOTOR,SERVO,460V,53.0NM,2200RPM,MULTI,BRK,IP67

4162-L-2 4162 CONTINUOUS LENS KIT. FOR (2) 4162s

HMI-KPN-201/B QUICKPANEL KEYPAD FOR 5" & 6" BLANK

IC693CPU352LT CPU 352 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks, Hardware FLOATING POINT MATH), two built-in Serial Ports .22msec/K (LT)

SPS-120W 24 VDC PS, 5.0A, 85-265 VAC Input

TRM-21006691 9 point screw terminal AC power connector for S2K stepper controller

20BD011A3NYNACD0 PowerFlex 700 AC Drive 20B

20G11BC1K6JN0NNNNN PowerFlex 755 AC Packaged Drive

22B-V6P0C104 PowerFlex 40 1.1 kW (1.5 Hp) AC Drive

140XBP00300 Quantum 背板, 3槽

284R-360P500-M05 360 Ohm Dynamic Brake Resistor

面板安裝，觸點:5A

1492-SPM1D020-N MCB Supplementary Protector 2 A

通用型變頻器 6SE6 440-2UC31-5DA1 "15 KW,275 x 520 x 245"

電機(jī)啟動器 3VU13403MD00

150-C317NBD SMC-3 317A Smart Motor Controller

1609-EXBAT External Battery Housing

1770-XYV PLC-5 Battery

193-EC1JG E3 84-420 A Overload Relay

195-GL01 Auxiliary Contact Block, Side Mounting

2090-CPBM7E7-14AF07 MP-Series 7 m Length Pwr and Brake Cable

2093-PRS4 Kinetix 2000 4 Axis Slim Power Rail

CP9B-0WPB-0140-AZ Power cable for B2/4000is or B4/4000is motors. 14 meters

GFK-0255 Series 90 Programmable Coprocessor Module & Support Software User's Manual

IC200UEX211-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/24 0AC Power Supply (includes IC200CBL501)

IC647AMK0441 PA Media Kit v4.4.1

IC647PCMSCH Proficy Change Management Scheduler

IC693CHS392 Base, Expansion, 10 Slots

IC754CKL06MTD Starter Kit 6 In Mono Ctrl Loaded 24 VDCVDC

KIT-GFS-350 QP View & Control Workshop Student Kit

SLC/1746 System D1746-6.7 SLC 500 RTD/RESISTANCE INPUT MOD USER MANUAL

Distributed I/O 1732P-OB8EM8 PROFIBUS 24VDC 8 0.5A OUTPUT W/M8

Application-specific products 1404-M805B-RIO-02 MASTER MODULE-PQ RIO COM-24V P/S-CLASS 0.2