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PMM33A-MG30現(xiàn)貨 in stock! 歡迎來電咨詢~！！

PMM33A-MG30,

PMM33A-MG30

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對應(yīng)的LED發(fā)光，有計(jì)長信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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140CPU11303C Quantum CPU512K,16K用戶邏輯,10K寄存器,1MB和1MB+,

281D-F12Z-10B-CR-3FR ArmorStart Direct Online RVSG Starter

C200H-OD411 輸出單元, 8點(diǎn), 晶體管 1A 12-48VDC

1492-PPSL3 IEC Term Blck 2x56x39 mm Partition Plt

接口模塊 6ES7460-3AA01-0AB0 IM460-3 發(fā)送器模塊，用于分布式連接最大 102m

變送器 3RS11001CD30

1497-D-CXJK-0-N Control Circuit Transformer

1606-XL240EP Power Supply XL 240 W Power Supply

1762-IT4 MicroLogix 4 Point Input Module

188-K3C250-N Miniature Circuit Breaker 25 A

194L-G3393 194L Padlocking Metal Shaft Extension

2090-CPBM7DF-04AA20 MP-Series 20 m Length Cable

2090-XXNFY-S05 Y-Series 5 m Length Feedback Cable

BC647SPK1M4 Solution Provider Additional M4 Key includes 1 physical M4 key.

GC647PPSEWF "Global Care, #### iFIX#Proficy########"

IC200MDL636 Input 48VDC POS/NEG logic (4 groups of 8) 32 points

IC646PCM010 Proficy Change Management 10 user pack

IC647MPP001 Logic Developer PLC Professional with USB Hardware key

IC676CBLPWF020 IP67 Power Cordset - 2 Meters - Female Connector w/Leads

IC697PCM711WMP Programmable Coprocessor Modified for use by OEMs

IC800SSI107P2 7.2 amp 115/230 VAC Profibus S2K servo controller for S-series motors

SoftLogix System 1789-DPALEN SOFTLOGIX DOCUMENTATION SET

Industrial Computers 6189-RDK15C VVCE 1500, KEYPAD DISPLAY MODULE

Process Control 9399-RSBPHRG RSBATCH PHASE LOGIC REF. GUIDE

Operator Interface 2711-B5A20 PV550 MONO KEY&TOUCH, ENET & RS232 PRINT

Support 9303-3CS0E01R SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0E01

Support 9371-EWDI3S SUPT RENEWAL CONTRACT FOR 9371EWDI3

ControlNet Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE2500FRU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9358-BANT60U3R UPGRADE: OUT-SUPT: RSBATCH ARCHIVER 30 TO 60

Motion Control MPL-A4530F-SJ22AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,230V,8.2KG

Motion Control 2090-UXNPBMP-8S01 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,1M

CBL-3T-MB-20 Power/Brake Cable, MTR-3T4x, MTR-3T5x & MTR-3T6x Series Servo Motors, 20 Ft.

IC641CTL990 CIMPLICITY Control Professional Developer Package

IC800SLM100N2XE25 1000W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647PLSVWRTS Proficy Pulse Additional Viewer Terminal Services

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20DD096A0ENNANANE PowerFlex 700S AC Drive 96 A 75 Hp 20D

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2711P-B15C4D8 PanelView Plus Terminal

280-PWRM35A-M14 ArmorConnect 14 Meter M35 Patchcord

CPM1A-20CDR-A-V1 20點(diǎn)主機(jī) AC100-220V 12點(diǎn)入，8 點(diǎn)繼電器輸出

1492-MCEA240 Miniature Circuit Breaker, 40 A

1494V-H1 Disconnect Switch Handle

軟啟動(dòng)器 3RW44656BC34

運(yùn)行版軟件 6AV2104-0LA04-0AA0 SIMATIC WinCC Runtime Advanced 16384 PowerTags V14

1585J-M4HBJM-2 RJ45 Ethernet Media

1756-OA16K ControlLogix 16 Point Digital Output

188-K1B160-N Miniature Circuit Breaker 16 A

194E-FA63E-P11 194E Load switch

2090-CFBM7DD-CEAF90 90 m Length SpeedTec Flexible Cable

2090-U3CC-D4401 Ultra 3000 1m Interface Cable

BC646MSP101 Logic Developer State Professional with Programming Cable with Proficy GlobalCare Complete

GC647ASC999 GC SDK - UNL

IC200ACC304 I/O cable connector kit, quantity 2 for custom connector-style I/O carrier.

IC646CSPC005 Proficy Cause+ for Intelligent HMI/SCADA Client Enabler - 5X CALs

IC647IFPLRN00900K iFIX Plus SCADA 900 I/O Runtime (M1 Kit Part)

IC660MLA024 Label for IC660BBA024 (Qty 100)

IC697ALG320 Analog Output, Voltage/Current, 4 Channels