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伴隨著社會的飛速發展，未來智能化將是制造自動化的發展方向。伴隨著中國制造的深入，工業智能機器人產業市場將呈現爆發式增長，這當中，工業機器人“火眼金睛”角色的機器視覺功不可沒。

　　讓制造智能化

　　機器視覺是采用機器代替人眼來進行測量與判斷，它不僅局限于通過計算機攝取圖像，還包括對信息的處理和判斷，從而實現人眼視覺的延伸。

　　工業視覺作為機器視覺的分支，更多注重廣義圖像信號（激光，攝像頭）與自動化控制（生產線）方面的應用，具有自動化和非接觸性的特點。

　　跟人眼相比，工業視覺在精確程度、客觀程度、可重復性、成本以及效率上都有明顯優勢。

　　在智能制造體系中，機器視覺的應用主要可以歸納為四個方向：

　　一、尺寸測量

　　隨著制造工藝的不斷提高，工業產品尤其是大型構件的外形設計日趨復雜。同時，由于大型構件的體積和重量限制，不便于經常移動，給傳統的測量方式帶來了巨大的困擾。

　　機器視覺測量技術是一種基于光學成像、數字圖像處理、計算機圖形學的無接觸的測量方式，擁有嚴密的理論基礎，測量范圍更廣，而且相對于傳統測量方式而言，擁有更高的測量精度和效率。

　　二、物體定位

　　傳統制造業中的焊接、搬運、裝配等固定流程在工業機器人的操作過程中，零件的初始狀態與機器人的相對位置并不是固定的。這導致工件的實際擺放位置和理想加工位置存在差距，機器人難以按照原定的程序進行加工。

　　隨著機器視覺技術以及更靈活的機器手臂的出現，這個問題得到了很好的解決，為智能制造的迅速發展提供了動力。

　　三、零件檢測

　　零件檢測是機器視覺技術在工業生產中最重要的應用之一，在制造生產的過程中，幾乎所有的產品都面臨著質量檢測。

　　傳統的手工檢測存在著許多不足：首先，人工檢測的準確性依賴于工人的狀態和熟練程度；其次，人工操作效率相對較低，不能很好的滿足大量生產檢測的要求；近年來人工成本也在逐步上升。

　　所以，機器視覺技術被廣泛用于產品檢測中，在制造環節中，某些步驟的缺失或者加工缺陷會導致零部件的丟失，以及孔洞、污漬、劃痕等常見的表面缺陷，這些工業生產中遇到的問題，都可以通過視覺檢測及算法來解決。

　　四、圖像識別

　　在工業領域中的主要應用有條形碼讀取、二維碼掃描識別等，以往多用NFC標簽等載體進行信息讀取，需要與產品進行近距離接觸。

　　隨著工業攝像機等硬件設備的更新換代，二維碼等標識可以被遠距離讀取和識別，而且攜帶的信息更豐富，可以將所有產品信息寫入二維碼，而無需聯網查詢信息。

　　變焦相機截取條碼影像與其他可視化信息，以控管產品品質。

 

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