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滾珠絲杠在機床行業的普遍應用，推動了加工機床行業的快速發展，但機械式傳動的局限性，已無法應對日益高速化、高效化切削的發展趨勢。直線電動機式就是在這種趨勢的需求下產生的一種高速高效傳動方式，特別是機床的高速傳動發展跨上一個新臺階。德國作為世界先進機床的先驅，20世紀80年代就開始了高速銑削和車削技術的研發。1993年，德國EXCELLO公司推出了世界上第一個由直線電動機驅動的工作臺HSC-240型高速加工中心，機床主軸最高速達到24 000r/min，最大進給速度為60n/min，加速度達到1g。

當進給速度為20m/min時，其輪廓精度可達0.004mm。美國的Ingersoll公司緊接著推出了HVM-800型高速加工中心，最大進給速度達到75.20m/m i n。

1996年開始，日本相繼研制成功采用直線電動機的臥式加工中心、高速機床、超高速小型加工中心、超精密鏡面加工機床、高速成形機床等。從此以后，直線電動機在高速數控機床的應用如雨后春筍般地迅速發展起來。近十年來，世界上各工業發達國家紛紛投入巨資，大力研究、開發成功不少直線電動機驅動的高速數控機床，并逐漸有搶占傳統滾珠絲杠市場的態勢。

直線電動機加工中心在國外的寶馬、通用等著名汽車公司已經有成熟的應用，在國內上汽通用、東風雪鐵龍、昌河鈴木、海馬汽車等也有整線的應用實例。本文從技術分析和應用實例上進行了直線電動機和滾珠絲杠驅動加工中心的對比。圖1為Comau Urane25直線電動機高速加工中心。
傳動原理分析對比滾珠杠副存任的問題如下：

（1）“旋轉電動機+滾珠絲杠副”的直線驅動方式存在著多個彈性環節，當整個系統在高速運動時，會出現剛度下降，同時彈性變形使系統的階次變高，系統的魯棒性降低，從而使伺服性能下降。彈性變形是數控機床產生機械諧振的根源。

（2）中間傳動環節的存在，增加了運動體的慣量，使得位移和速度響應變慢。

（3）間隙死區、摩擦、誤差積累等因素，使進給速度和加速度受到限制。

（4）動轉平穩性較差，在高速運動下噪聲易發熱。

（5）精度保持壽命相對短。
而直線電動機以—個運動部件實現直線運動，則具有以下優點：直接驅動中力是無接觸傳遞的，因此無磨損，使用壽命長，維護簡單；傳動剛性高，推力平穩，直接驅動，彈性環節減少，系統剛性提高，傳動效果高；定位精度和重復定位精度高，可達亞微米級，比伺服電動機及滾珠絲杠副傳動的加速度和重復定位精度提高7～10 倍。
 

Motion Control MPL-A4540C-MK24AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,BRK,13KG

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IC5008TBN0000 18" Intelligence Industrial PC, Performance Series WinNT

IC655MDL524RR Input Simulator Module, 16 or 32 Points Switch Selectable

MSCPX-106404NT Marathon Exp CPU - 233 MHz CPU, 64M, 4G, WinNT, 2 ISA and 2 PCI/ISA expansion slots

MTR-3S65-G-R-B-E-SRR Servo Motor 24V Brake, Seal

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20BD034A3AYNANC0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GD052AA0NNNNN PowerFlex 755 AC Packaged Drive

22D-CCB PowerFlex 40P B Frame Cover Kit

140CRA21220 Quantum DIO站適配器和電源,24VDC,獨立,3A,雙電纜

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E5EZ-Q3 NEW 外型：48×96mm開孔；45×92電源：100V-240VAC

1492-SPM2C005 MCB Supplementary Protector 0.5 A

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電機啟動器 3VU16402MK00

150-F135NBDB SMC Flex Smart Motor Controller

1732D-8X81212D ArmorBlock 16 Point Combination Block

1771-ODD 1771 16 Point Digital Output Module

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GFK-1034 Series 90-30 Genius Bus Controller User's Manual

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IC648CTL970 CIMPLICITY Control 90-70 Annual Maintenance

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20F1AGC205JA0NNNNN PowerFlex 753 AC Packaged Drive

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284D-FVD2P3B-10-CR-SB DeviceNet Variable Frequency Drive

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1768-PB3 CompactLogix L4x DC In Power Supply

188-K4D010 Miniature Circuit Breaker 1 A

194R-B32-1753 BS88 194R Disconnect Switch

2090-CPBM7DF-10AF15 MP-Series 15m Continuous-Flex Cable

2090-XXNPMP-14S09 MP-Series 9 m Length Power Cable

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Motion Control MPL-B310P-SJ24AA MOTOR,SERVO,1.58 NM,5000RPM,SINGL,460V,BRK,4.1KG

Motion Control 2090-XXNPY-16S07 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,7M

GFK-0121 Genius Hand-Held Monitor User's Manual

IC641VPH300 VersaPro with Cable - Windows Programming Software for Series 90-30 and VersaMax PLCs with SNP Mini-Convertor and Cable (IC690ACC901)

IMC-316P-X-D IMC-D Series Servo Motor Controller, Enhanced, DeviceNet

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20BC011A0AYYACD1 PowerFlex 700 AC Drive 20B

20DM325A0NNNBCANE PowerFlex 700S AC Drive 20D

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280-PWRM35G-M15 ArmorConnect 3-PH Power Media trnk cable

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188-K1D320 Miniature Circuit Breaker 32 A

194E-Y32M-1753-6N 32 A 194E Load switch

2090-CFBM7E7-CEAF12 Kinetix 12m Extension Cable

2090-UXNPAMP-10S09 MP-Series 9 m Length Power Cable

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GC647IFPLSR00150 GCC iFIX Plus SCADA 150 I/O Srv

IC200CBL605 AB SLC 500, RJ-45, RS-484 Cable to DataPanel 45/65/85

IC646MPS010 Logic Developer PLC Standard 10 Pack

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IC670ALG230RR Analog Input Current 8 Pt. Grouped

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Support 9351-VSRTS SUPT RENEWAL CONTRACT FOR 9351VSRT

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Motion Control 2090-DAPC-D0909 CABLE, NON-FLEX, CN3 SERIAL COMMUNICATIONS, 09M

CBL-115 Cable. Modicon 984 Modbus (RS-232)

IC5008TBX0000 18" Unbundled Intelligence Industrial Computer with WIN XP Performance Series

IC800PCUBC04S030 PowerCube Flying Lead Interface Cable, 400 Steps/Rev & Power Save Enabled, 3 Meters

OC647IFESGDV00075M iFIX Optn: ESig & ERec 75 I/O Development (M4 Part)

20AD027A3AYNACC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A

20DC300A0EYNBNANE PowerFlex 700S AC Drive 20D

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25C-E4P2N104 PowerFlex 527 2.2kW (3Hp) AC Drive

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2090-DANPT-16S15 TL-Series 15 m Length Power Cable

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HE800ACC108 Cage-clamp (screw) style I/O plug, 8-terminal. (Qty 10)

IC640BRM318RR Workmaster Extended RAM, 512K Bytes

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IC660BLD120 Cover w/Label for IC660BBD120

IC695CMM002CA RX3i serial communications module. Two isolated RS-232/485 port. Supports Serial Read/Write and Modbus Master/Slave. Requires Unversal Backplane. Conformal Coated

IC756WET100K-22 Custom Editor Toolkit, Korean, Version 2.2

CompactLogix System 1769-ECR RIGHT END CAP/TERMINATOR

PLC-5/1771 System D1771-6.5.116 FAST ANALOG INPUT MODULE USER MANUAL

Process Control 1757-FIM FIELDBUS INTERFACE MODULE

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BC5002TAN0000 12 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows NT

IC300ASC100 ASCII BASIC. Three ports, two active at any one time. 64K of program memory.

IC752DTX300 DataPanel 30, 2 x 20 LCD message center, used DataDesigner to program messages

MTR-3S35-G-R-B-E-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-6079-K811 Motor power straight connector for B8/3000is or B12/3000is motor

20BE144A0ANNAND0 PowerFlex 700 AC Drive 20B

20G14TC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF033-DL PowerFlex 520 33A 480V EMC Filter Kit

2711P-RW6 PanelView Plus CE Accessory

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1746-F4 SLC Power Supply Fuse

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193-T1AB40 2.9-4.0 A IEC Bimetallic Overload Relay

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IC600CB501RR Basic Logic Control

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IC647TRT935 CIMPLICITY HMI Server 35,000 I/O Runtime System

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IC756MDV010J-98 DV Draw Dvlpnt on Alpha OpenVMS, Japanese, Version 9.8

MicroLogix 1000/1761 System 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

PLC-5/1771 System 1771-NOV HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ACN15K CONFORMAL COATED, SINGLE MEDIA ADAPTER, CONTROLNET

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RSI Software Products 9324-RL0100ITE RSLOGIX 500 STARTER ITALIAN CD

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5003S-24 Obsolete - Message Center. 1 Line, 9MM, Green VFD. SLAVE Unit. 24 VDC. NEMA 4

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IC694MDL740 OUTPUT MODULE 12/24 VDC 0.5AMPS 16 POINTS POSITIVE LOGIC

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VSPCSE-ADMUP VisualSPC SE Admin Upgrade License from Standard (requires customer ha ve current SAFE).

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22D-D4P0N104 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

140EIA92100 Quantum AS-I MASTER模塊, 1通道

290E-FBZ-G1 Direct Online Starter

LY4NJ 24VDC，110VAC，220VAC，4開4閉，觸點10A LED燈

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電機啟動器 3VU16403MN00

150-F251FBD Encl. SMC Flex Smart Motor Controller

1732DS-IB8XOBV4 Guard I/O 16 Point Digital Comb Module

1771-P4S 1771 Power Supply

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GFK-1291 Field Control Distributed I/O and Control System PROFIBUS Bus Interface Unit User's Manual

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