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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個泵的運(yùn)轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計運(yùn)轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時時刻，日歷，各個泵的運(yùn)轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運(yùn)轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運(yùn)轉(zhuǎn)時，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運(yùn)轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運(yùn)轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運(yùn)轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運(yùn)轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運(yùn)轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計運(yùn)轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運(yùn)轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運(yùn)轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點(diǎn)。

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1492-MCBA355 Miniature Circuit Breaker, 55 A

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1799-MP32 Distributed I/O Mounting Plate

194E-FA32E-P22-PE 194E Load switch

2090-CFBM7DD-CEAF01 1 m Length SpeedTec Flexible Cable

2090-TCR47-M40 MP-Series Power Connector Crimping Tool

BC646MPSU01 Logic Developer PLC Standard Upgrade from LM90, CC90, VersaPro with Proficy GlobalCare Complete

GC647AQS001 GC PA Quality Server

HMI-KPN-201 Keypad: 5 inch & 6 inch/ TCP Label

IC641VUG301 Logicmaster 90-30 Subscription to VersaPro Standard Edition Upgrade

IC647IFPLDV00900C iFIX Plus SCADA 900 I/O Development (M1Component Part)

IC660ELB921RR Single-slot PCIM (XT/AT Interface Board), 1-channel

IC697ACC775 Gold plated analog terminal blocks for IC697ALG234, IC697ALG324, IC697ALG444 and IC697ALG445. Qty 6 blocks in package.

IC756XDV000E-925 "DataViews Development on Solarisx86 Op Sys, English v9.25"

FlexLogix System 1794-TB32 TERMINAL BASE FOR 32 POINT MODULES - SCREW

PLC-5/1771 System 1771-FC 1771 OUTPUT MODULE FUSE PACKAGE W/(5)2A,120V FUSES

Process Control 1757-UPGS100 UPGRADE 100PT SERVER

Operator Interface 2711P-K12C15B1 PV PLUS 1250, KEYPAD, CNET, AC PS, STD MEM

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RSI Software Products 9701-VWSS100JPU1 RSVIEW SE 25 TO 100 UPG JAPANESE

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IC300OCS100 OCS with 2x20 LCD Display, and 17-key tactile feel keypad. Supports up to 4 SmartStack I/O Boards, full ladder instruction set and CsCAN Networking.

IC752WTA050 Display Station 2000 Series - 10.4" active matrix VGA (640x480), resistive touchscreen, Pentium 233MHz, 128MB RAM, 6 GB HD, PCI/ISA expansion slots, Ethernet, 300 pt ct CIMPLICITY HMI, Win NT

MTR-3T42-H-R-B-M-0RR Servo Motor Metric 24V Brake

ZA66L-6001-0026#L5R003 A22/3000HVi & A12/4000HVis & A22/4000HVis, Fiber Optic Cable (Sheathed) 5M

20DB052A0EYNANANE PowerFlex 700S AC Drive 52 A 20 Hp 20D

20G1ALC567AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-B5P0N104 PowerFlex 525 0.75kW (1Hp) AC Drive

2711R-T10T PANELVIEW 800 10.4-INCH HMI TERMINAL

6SE6420-2UD21-5AA1 1.5KW

1492-L4 IEC Term Blck 6.1x62x35.7mm Spr Clp

1494C-DJ622-A5-B1-D-E 200 A Flange Mtd Cable Switch

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1585BX-M8UBBM-1 1585 Ethernet Media Patchcord

1747-L514 SLC 5/01 4K Controller

1790D-TN4V0 CompactBlock LDX 4 A/I Base Block

194E-A63-PE 194E Earthing-Grounding Terminal

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IC694MDL634 Input module 24 VDC 8 point POS/NEG logic.

IC756WBS999A Dataviews Windows Software

MicroLogix 1500/1769 System 1769-IT6 6 CHANNEL THERMOCOUPLE/MILLIVOLT INPUT MODULE

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Support 9321-L2160S SUPT RENEWAL CONTRACT FOR 9321L2160

Support 9358-EP10R SUPT REINSTATEMENT CONTRACT FOR 9358EP10ENE

Support F1771-TCMRSERA FIRMWARE UPGRADE FOR 1771-TCMR I/O MODULE

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140XTS10206 Quantum CABLEFAST電纜, 大電流, 帶 I/O 端子, 1.8M

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