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該體系采用PLC作為操控中心，完成PID閉環運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調速方法主動調理水泵電機轉速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術的發展與完善，變頻器及PLC在各個行業的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養費用過高等等。在此條件下各種恒壓供水方法應運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩定，功用強大，變頻器用于供水更加節能，所以廣泛使用在多層住宅小區生活消防供水體系中，現在許多場合也有使用，比方中央空調體系、供水加壓站、集中供熱等，這種方法經受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區已從98年運轉至今，體系穩定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉方法等參數在TD200文本顯示器上設定，壓力傳感器把用戶管網壓力轉換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經過采樣程序及PID閉環程序與用戶設定壓力構成閉環，運算后轉換為PLC模擬量輸出信號送給變頻器，調理水泵電機轉速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉時刻累計功用，經過PLC的數據區保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經過程序完成泵的延時上行切換，切換原則為當前未運轉的大泵累計運轉時刻最少的先投入;當壓力超越時，PLC經過程序完成泵的延時下行切換，切換原則為當前正在運轉的大泵運轉時刻最多的先撤出。直到滿足設定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調理泵的電機轉速，完成恒壓供水。

　　體系還可經過PLC的實時時鐘主動守時供水，用戶在TD200上設定每天最多6段(段數也可設定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態顯示各種參數，如設定壓力，運轉壓力，水位高度，運轉方法，實時時刻，日歷，各個泵的運轉時刻累計(準確到秒)，運轉狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態顯示;

　　體系還有故障自確診功用，各泵發作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設備維修人員處理，并可回憶故障發作時刻及班次，以便追查原因及相關責任。

　　2、作業原理：主動手動方法

　　(1)手動運轉時，可按下按鈕起動中止水泵在工頻狀況下運轉，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現故障時的應急供水方法中。

　　(2)主動運轉時，悉數泵的運轉依程序主動作業。

　　上行過程：當在主動運轉方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設定壓力大，運轉壓力為零，所以運算輸出最大)變頻器依設定的上升時刻運轉，升速太快，體系沖擊很大。等泵運轉一會兒，管網壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網體系有關，在現場調試時這兩個參數在TD200上設定調整。管網越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉，一起由PLC輸出一個開關量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應的泵變頻起動運轉;延時切斷1#小泵，體系中相應的一臺大泵變頻運轉，壓力主動調理，若體系壓力平衡，則頻率穩定在一個相對的規模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉，則1#小泵要斷開，大泵與小泵一起運轉時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉在18HZ左右(18HZ以下泵的功率很低，經驗值)時，PLC程序判斷運轉在工頻狀況的泵累計運轉時刻(若只有一臺泵不作判斷)，運轉時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉頻率在50HZ，要不體系沖擊過大，簡單有水垂現象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉。這種情況在夜間或許發作，當供水管網很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設定，假如設定值過大，則體系不能迅速對管網的用水量做出反應;假如設定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設定壓力與運轉壓力在臨界切換狀況時，只要不超越答應的誤差規模內，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。

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Motion Control 1756-M02AS 1756 2 AXIS ANALOG/SSI SERVO MODULE

A06B-0116-B175#0008 BM1/4000 Servo Motor, Holding Brake, 32K Serial Encoder

IC200UAL006 23 point; (13) 24VDC In, (9) Relay Out, (1) 24VDC Out, (2) Analog In and (1) Analog Out, AC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752BDT003RR Datapanel 240T with Advanced software, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications.

MTR-1350-N-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection

ZA06B-0086-B203 B22/2000HVis servo motor with 128k serial encoder

20BD325A0ANNNNC0 PowerFlex 700 AC Drive 20B

20G11TC650AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-A011 PowerFlex 520 2.2kW (3Hp) Power Module

140XTS00200 Quantum 40點模塊端子條

FRN75F1S-4C 105KVA 139A 75KW 3相AC380V/50Hz/60Hz

1492-SPM3C250 MCB Supplementary Protector 25 A

軟啟動器 3RW40462BB15

數字量輸出信號板 6ES7 222-1BD30-0XB0 SB 1222 DQ 4 x 24 V DC，200 kHz

150-SC1NBD SMC-50 SOLID STATE MOTOR CONTROLLER 210A

1734-TB3S POINT I/O Terminal Base

1783-NATR Configurable NAT router

193-ESM-VIG-100A-C97 E300/E200 100 Amp Sensing Module

20-750-I1B-E460F460 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA03 MP-Series 3m Servo Power Cable

2099-BM06-S Kinetix 7000 22kW Servo Drive

GA647IFCLNTSRO025 GCA iFIX iClientTS Read Only 50 PK Runtime Version

GP-0602NT-SDP8 GagePort Digital NT 2-port input (for Solartron Digital Probes)

IC5005TBX0030 PanelPC 15 inch Performance Unit Deluxe with Windows XP

IC647HSTAE500M Alarm and Events Option for Historian - Standard Server 500 Points (M4 Key)

IC647SRVSSFQLTY PA SmartStart for Quality

IC693MDL741 12/24 Vdc Output, 0.5 Amp, Negative Logic (16 Points)

IC756HDV010K-97 DV Draw Development on HP/UX Op Sys, Korean, Version 9.7

Pico Controllers 1760-LDFC GFX CPU WITH INTRACONNECT

PLC-5/1771 System 1771-IVN LOW-TRUE INPUT MODULE, 10-30V DC, 32 INPUT

Distributed I/O 1791D-4CMCBL 24 VDC BLOCK I/O RIBBON CABLE, 4CM

Communications 1785-KA DATA HWY/DATA HWY PLUS INTERFACE MODULE

Operator Interface 2706-PCNETM CONTROLNET COMMUNICATION MODULE FOR 2706-P4X

Support 9701-VWMR075AR SUPT REINSTATEMENT CONTRACT FOR 9701VWMR075AENE

Support 9515-RSNHS050S SUPT RENEWAL CONTRACT FOR 9515RSNHS050ENE

EtherNet/IP Products 2711P-K6C20D PV PLUS 600 COLOR, KEYPAD, ETHERNET, DC PS

RSI Software Products 9301-2SE340FRU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9356-PRO2300U3R UPGRADE: OUT-SUPT: RSSQL STD.1500 TO PROF.1500 TAG

Motion Control 1326AB-B730E-S2L MOTOR,SERVO,460V,39.0NM,3350RPM,SINGL,IP67

4162-L-1 4162 Continuous Lens Kit. For (1) 4162

HMI-KPN-201 QUICKPANEL KEYPAD FOR 5" & 6"

IC693CPU352 CPU 352 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks, Hardware FLOATING POINT MATH), two built-in Serial Ports .22msec/K