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激光制造業亟需組建優秀的激光加工團隊，大力普及激光加工技術，設立激光加工教學、科研和生產基地，加大相關技術同步研究，將機器人技術、仿真技術應用等大規模地應用到城市軌道車輛制造中，發展我國自主特色的激光加工設備以及加工工藝。激光加工技術在城市軌道車輛制造中的應用，包括焊接、切割、表面改性、打標、快速成型、打孔及微細加工等。文章以城市軌道車輛為研究對象，闡述了先進激光焊接、激光切割在城市軌道車輛制造和輪軌表面處理等的原理和特點，分析了目前激光加工技術在城市軌道車輛制造中的特點和應用前景，為縮短與國外先進技術的差距，加快軌道交通技術儲備提供參考。

城市軌道交通已成為現代城市公共交通的主動脈，具有運量大、能耗低、效率高、污染小、準點率高等優勢。中國如今已成為全球城市軌道交通建設投入的主力軍，甚至連許多二線城市都具備了軌道交通建設的條件與需求。
隨著中國政府“十三五”規劃的提出，國家發改委已批復了多地軌道交通的規劃，到2020年投資預計將超萬億。目前城市軌道車輛制造行業中，激光加工制造技術備受矚目，其很大程度上提升了城市軌道車輛制造水平；輕量化與高速化的趨勢，也持續為其提出新方向、新課題。

由于中國的城市軌道交通起步較晚，因此為了縮短與國外先進技術的差距，應引進、研究和消化當前最新技術及設計思路，加快軌道交通技術儲備，探究激光加工技術在城市軌道車輛制造中的應用。車輛激光焊接車輛轉向架以及車體是城市軌道車輛上的關鍵構成，材質也經歷了普通合金鋼、不銹鋼、鋁合金型材幾個階段。目前在城市軌道車輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車輛中最被看好的技術之一，屬于無接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個整體，區別于電阻滾壓縫焊，通過自由組合，使得構件變輕，零件變少，不僅提高可靠性，為寬體車制造奠定基礎，同時也改善了焊接質量，提高了鋼材收得率，并降低了生產成本。

激光組焊

激光組焊在城市軌道車輛車身制造中舉足輕重，通過雙件組焊、多件組焊，將已切割成形的各類車身構件，焊接成白車身分總成，進而總裝成整車車身。激光組焊因其焊接強度高，可明顯改善車身強度、剛度及密閉性。焊接同時結合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產，投資效益好。但激光組焊技術也有明顯的缺點，如對夾具、被焊件、監測精度等要求嚴格，焊接后檢測評價和返修困難，一次性投入大等。

激光-電弧復合焊

1) 不銹鋼車體制造。城市軌道車輛車體通常選用不銹鋼車體，由于電弧焊接后熱影響及變形等較嚴重，因此為改善外觀，過去常常進行涂裝作業，而現在則選用激光或電阻焊進行作業。

通過長期加工技術應用的實踐、積累及分析，不銹鋼接頭焊接技術規范、疲勞曲線、硬度、抗拉強度、屈服強度、等技術指標相繼被取得或檢驗，車體激光焊接樣件的制評亦完成。


2) 車輛轉向架制造。城市軌道車輛轉向架通常選用日本進口或國產的中厚合金鋼板材，同時多選用熔化極氣體保護焊。用于長直縫焊接的機械人手臂，已被各廠商所引進，來改善焊接穩定性；而開具有不同規格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復合焊優化焊接效率，顯示了激光和電弧的特點；同時減少了設備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車輛激光切割

激光切割技術特性城市軌道車輛制造廠商已大量使用激光切割技術，其加工的產品有很多，如車體、內裝板材、轉向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質量的零件外形、輪廓和孔。

固體(或CO2)激光切割機通常適用于碳合金鋼、不銹鋼，同時也適用于鋁合金板，可達到理想斷面加工質量和切割速度。以某企業為例，軌道車輛車體為不銹鋼，選用6 k W激光和剪板機對6 mm以下板材下料。車輛轉向架選用激光切割機對14 mm以下板材進行下料，其材料為Q345C低合金結構鋼。

下料環節激光切割

城市地鐵機車制造首先要準備相關材料，這個階段激光切割技術尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強、節料省錢、經濟適用[16]，因此激光切割技術已被廣泛用于軌道車輛制造中。以某企業為例，其高速動車組車體選用激光和剪板機對6 mm以下板材下料，材料為鋁合金板材及型材。車輛轉向架選用6 k W激光切割機對12 mm以下板材下料[17]。

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22D-D017H204 PowerFlex 40P 7.5 kW (10 Hp) AC Drive

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1492-SPM2D130 MCB Supplementary Protector 13 A

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150-CA11 Smart Motor Controller Accessory

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1756-L63 ControlLogix 8 MB Memory Controller

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194E-E80-1753 80 A 194E Load switch

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BC646MOSS99 QuickPanel Control Development Software Unlimited Site License with Proficy GlobalCare Complete - Supports QuickPanel, QuickPanel Vi ew, and QuickPanel Control

GC647AEC002 GC Efficiency Client 2 Pak

HMI-CAB-C84 CABLE AB DH485

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IC647IFCLNTSRO025M iFIX iClientTS Read Only 25 PK (M4 Part)

IC660EBD025 Electronic Assembly for IC660BBD025

IC695SPF010 RX3i Single 1000base-LX (fiber 10 km) Small Form Pluggable Transceiver Module

IC756WRE099J-28 Runtime License for Windows 50-99 Users, Per User, Japanese v2.8

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IC646TRT300 300 I/O Point Runtime System

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IC752GEN100 PC/104 Genius Card

IMC-105D-1-D 5 amp IMC stepping motor controller with Devicenet

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Operator Interface 2711-K10C14L1 PV1000 COLOR KEY, MBUS & RS232 PRINT

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RSI Software Products 9301-2SE3203KOE RSVIEW32 RUNTIME 300 WITH RSLINX (KOREAN)

RSI Software Products 9358-BPMGR02U1 UPGRADE: IN-SUPT: RSBW BATCH PRD MGR 1 TO 3 SERV

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Motion Control 2090-SCVG8-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,8.0M

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IC646MPP001 Logic Developer - PLC Professional

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QPJ-IBS-201 Communication Module for 5 inch & 6 inch: Interbus-S Slave

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22-HIM-A3 PowerFlex Handheld HIM

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1495-N8X KIT,AUX CONTACT FOR CIRCUIT BREAKER

1585J-M8UB-10 RJ45 Ethernet Media

1761-L10BWA MicroLogix 1000 10 Point Controller

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194L-E20-1754 20A 194L Load Switch

2090-CPBM4E2-08TR MP-Series 0.5 m Length Transition Cable

2090-XXNFMP-S01 MP-Series 1 m Length Feedback Cable

BC647OEM0511 OEM Edge Program Renewal Additional Key - Complete

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IC647MBW001 Machine Edition Professional Development Suite with Runtime with USB Hardware key

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IC697MDL752RR 12 Vdc Output, 05 Amp, Positive Logic (32 Points)

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ControlLogix/1756 System D1756-6.5.1 CONTROLLOGIX ETHERNET COMM.INTFC MODULE USR MANUAL

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Process Control 1757-DNBUL01 DEVICENET USAGE LICENSE, 1 DNB MAX

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IC800SLCIZ010 Interface Cable, 30-750W SL Amplifier to Terminal Block, 1 Meter

OC647IFXPEESG iFIX for Embedded XP E-Signature Option

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IC756WRE499J-28 Runtime License for Windows 100+ Users, Per User, Japanese v2.8

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