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數控加工技術在模具制造中應用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關重要。傳統的模具制造需經過一系列的諸如銑、磨、車等加工工藝來完成，加工技術難以保證，而數控加工技術可以保證模具加工的高精度，因此，廣泛應用于模具制造中，例如數控銑床、數控成型機床等，除可以滿足模具加工的要求外，還可以擴大加工材料的選擇范圍。

此外，數控加工技術，對于形態(tài)復雜及稀有金屬等不易加工的材料，可以預先設計進行高精度的加工。

2.2 提高模具生產效率

數控加工技術利用其高速切削工藝，其加工速度相較于傳統加工技術可提高 10 倍左右，使得生產出的模具產品具有精度高、穩(wěn)定好性好等特點。
此外，數控加工技術不僅可以對常見的模具材料進行加工，還可以加工質地較堅硬的材料。
2.3 推進模具制造業(yè)向智能化發(fā)展

隨著信息技術的不斷發(fā)展，已經滲透到社會生活的各個方面，模具制造業(yè)也不例外，它極大的促進了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術，不僅可以快速推動模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據收集到的模具制造信息，及時更新系統，以保證最大程度地滿足對復雜工藝的技術要求。

此外，通過數控加工技術的信息化管理，還可以打破時間的限制，進行遠程控制，實現異地調控操作。
3 、數控加工技術的應用分析

3.1 模具分類

在進行模具加工前，需要進行模具分類，并根據模具種類選擇合適的數控機床。數控加工的方式多種多樣，為了能取得最佳效果，我們應該合理進行分類，目前，較為常用的數控加工機床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進行合理分類，才能滿足生產要求，降低成本。

數控加工是一個整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質量的模具。
3.2 改進數控技術

隨著計算機技術的不斷發(fā)展，數控加工技術也將隨之不斷改進和發(fā)展。隨著數控加工技術的不斷提高，模具制造水平也隨之提高，例如對于比較復雜的曲面模具，尤其是具有比較細微復雜形狀的模具，能夠利用數控銑加工及數控電火花加工相結合的方法，實現模具加工的順利完成。
3.3 優(yōu)化加工程序

數控編程技術是數控加工技術的重要組成部分，數控加工技術水平對數控加工技術有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術人員要綜合考量三方面的因素，即加工質量、加工時間及加工程序的應用。因此，對于整個數控編程技術應按照指令并行執(zhí)行的原則，降低非切削時間，以實現同一時間內的共同并發(fā)。

4 、數控加工技術在應用中需注意的問題

對于某些復雜模具，在制造過程中，若原材料選擇不當或加工工藝參數設置不當，則有可能產生一系列的不良反應，如模具表面拉毛、銑削過程中出現粘刀現象等。
因此，需要合理進行選材及設置工藝參數。

上億庫存，國內外近千個倉庫，公司部分產品型號如下，歡迎聯系哦~！

MTR-3S35-G-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-0032-B175#7008 B2/3000 servo motor with holding brake and 32k serial encoder

20BC170A3ANNACC0 PowerFlex 700 AC Drive 20B

20CF1K0N0ANNBNA0 PowerFlex 700H AC Drive 20C

20G14TC750JN0NNNNN PowerFlex 755 AC Packaged Drive

23C-D010A103NNAANN Fan/Pump Packaged Drive 23C

140DAO84010C Quantum 開關量AC輸出,16點,24-230VAC,隔離,4A/點,C

2715-T9WD PanelView 5500 9 in. Graphic Terminal

FR-F740-0.75K 1.5 KVA 2.0A 0.75KW 3相AC380V/50Hz/60Hz

1492-LG2 IEC Term Blck 3.5x54.5x29.5mm Spr Clp

1494F-P1 Disconnect Switch Handle

軟啟動器 3RW44356BC46

ET 200SP 6ES7131-6BF00-0DA0 DI 8x24VDC 高速型， 基座單元類型 A0

1585D-E4UB-5 1585D Ethernet Media Cordset

1753-IB20XOB8 GuardPLC Digital Combo Module

1794-IB32 Flex 32 Point Digital Input Module

194E-AA32E-PE-P11 194E Load switch

2080-LC30-10QVB Micro830 10 I/O Controller

2090-CSWM1DF-14AA40 Kinetix Cable Single DSL 2090-Series

20AC3P5A0NYNANC0 PowerFlex 70 AC Drive 20A

GC646MPS005 Proficy GlobalCare Complete for Logic Developer - PLC Standard - 5 Pack

HE693PBS106 Discontinued Part. Check with GE IP on migration path.

IC610CHS114RR Rack, 24Vdc Power Supply (5 Slots)

IC647HSTSC40KM Server to Server Collector for Historian - Standard Server 40000 Points (M4 Key)

IC660BBA105RR Current Source Analog Output Block, 115Vac/125Vdc

IC694MDL930CA Conformal Coated Relay Output module, 4 amp 8 point isolated

IC756WDN009CT-22 DV Development Sys VB, Java, C++, C, Traditional Chinese, Version 2.2

MicroLogix 1500/1769 System D1762-RM001EENP MICROLOGIX 1200 AND 1500 INSTR. SET REF. MANUAL

PLC-5/1771 System 1771-P4S POWER SUPPLY, SLOT, 8A, 120V AC

Distributed I/O 1794-N2 FLEX DUMMY FILLER MODULE

Operator Interface 2711P-B6M1D PV PLUS 600 GRAYSCALE, KEY/TOUCH, SRIO, DC PS

Support 9323-PA2GR SUPT REINSTATEMENT CONTRACT FOR 9323PA2G

Support 9358-MTRCK03S SUPT RENEWAL CONTRACT FOR 9358MTRCK03ENE

Support F1772-LZPSERB FIRMWARE UPGRADE FOR 1772-LZP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD600PTE RSLOGIX 5000 FULL EDITION, PORTUGUESE

RSI Software Products 9305-RSVADFCFRE RSVIEW32 ACTIVE DISPLAY FLOATING CLIENT (FRENCH)

RSI Software Products 9358-SPCSUE SPC SUITE

Motion Control 2094-BC01-M01 MODULE, INTEGRATED, 400/460V, 6KW CONV. 9A INV.

A06B-0153-B075#7008 A30/3000 Servo Motor, 64K Serial Encoder

IC200UDR002-24 Qty of 24, 14 point PLC, (8) 24VDC In, (6) Relay Out, 24 VDC Power Supply

IC752CBT010RR Datapanel 320T ME (Mono Expansion): 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory and PC/104 capability.

MTR-1N32-I-E-D-S-0 MTR series NEMA 34 stepping motor with series winding connection and encoder

ZA06B-0116-B175#0008 BM1/4000 servo motor with brake and 32k serial encoder

20BD481A0ANNNND0 PowerFlex 700 AC Drive 20B

20G11TF370AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-D017 PowerFlex 520 7.5kW (10Hp) Power Module

372SPU47701V26 Quantum Concept 2.6 應用程序下載軟件

FRN 2.2E1S-7C 4.1 KVA 11 A 2.2KW 單相AC220V/50Hz/60Hz

K8AB-PA2 三相相序、不平衡及缺相保護，額定輸入380、400、415或480VAC

1492-SPM3D010-N MCB Supplementary Protector 1 A

軟啟動器 3RW40282TB04

SIMATIC 存儲卡 6ES7 954-8LC02-0AA0 4 MB

150-SD1NUD SMC-50 SOLID STATE MOTOR CONTROLLER 361A

1738-8CFGM23 ArmorPoint 8 Point Combination Module

1783-US6T2F Stratix 2000 6+2 port unmanaged switch

193-EXP-DIO-42-120 E300 120V AC Digital Expansion Module

20-750-NEMA1-F1 PF753 & PF755 FR 1 EMC CORES W PLATE

2090-CPWM7DF-16AF03 MP-Series 3m Length Power Cable

20AB-DB1-D PowerFlex 70 Resistor Kit

GA647IFESGRNUNLMT GCA iFIX Optn: ESig & ERec Unl I/O Run

GP646IFCLNTCRO010 GCP iFIX iClient Read Only 25 PK Keyless Runtime Version

IC600BF802RR 24-48Vac/dc Input Module (8 points)

IC647HSTCC1KM Calculation Collector for Historian - Standard Server 1000 Points (M4 Key)

IC647TBLCPVC001 Virtual Campus for Proficy Troubleshooter and Cause+ - 1 User

IC693MDL753CA Conformal Coated Output module, 12/24VDC POS logic, 32 points. Interfaceis Fujitsu connector.

IC756LDV000J64-925 DataViews Development on Intel Linux/Red Hat 64 bit Op Sys, Japanese v9.25

Pico Controllers 1760-RPLCONN REPLACEMENT CONNECTOR FOR EXPANSION I/O MODULE

PLC-5/1771 System 1771-OD16 ISOLATED OUTPUT MODULE, 120V AC

Distributed I/O 1791-0A16 BLOCK I/O, 120V AC, 16 POINT MODULE (16 OUTPUT)

Communications 1786-RG6F CONTROLNET RG6 QUAD SHIELD HIGH FLEX COAX CABLE

Operator Interface 2706-PENETP ETHERNET/IP COMMUNICATION MODULE FOR 2706-P22R

Support 9701-VWSCWAR SUPT REINSTATEMENT CONTRACT FOR 9701VWSCWAENE

Support 9324-RL0100ENS SUPT RENEWAL CONTRACT FOR 9324RL0100EN

EtherNet/IP Products 2711P-K12C4D2 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, EXT MEM

RSI Software Products 9301-2SE340KOU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUP (KO)

RSI Software Products 9356-PRO2350U6 UPGRADE: IN-SUPT: RSSQL PROF.300 TO PROF.5000 TAG

Motion Control F-4050-Q-H00AN MOTOR,F-,NEMA 56C,60 IN LB CONT.

4360-H 4360 WITH 0-10V OR 4020 mA OUTPUT

IC200ACC302 I/O INPUT SIMULATOR

IC693CSE340 Series 90-30 Modular State Logic CPU 340

TGT-DI0L-64-0 Target Ditial I/O 32 Inputs,32 Inputs/Outputs

VDOC-SF VisualDocs ShopFloor seat

20BD014A3AYNAND1 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BF590JN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B120A103 PowerFlex 400- 30 kW (40 HP) AC Drive

140XCA71706 Quantum 背板擴展電纜, 2M

285-BRC25-M1 Source Brake Cordset Cable

H7ET-N1 7位液晶顯示累積計時器,觸點輸入、外部/手動復位、量程999h59m-3999d23.9h可切換

1492-SPM1D100 MCB Supplementary Protector 10 A

通用型變頻器 6SE6 440-2UD24-0BA1 4.0 KW,149 x 202 x 172

電機啟動器 3VU13403NK00

150-C43NBR SMC-3 43A Smart Motor Controller

1609-RSC 1609 Remote Start Cable UPS Accessory

1771-IA 1771 8 Point Digital Input Module

193-EC2EE E3 Plus 18-90 A Overload Relay

198-MS23 ModCenter IEC Push-Button

2090-CPBM7E7-16AF12 MP-Series 12 m Length Cable

2094-AL75S Kinetix Line Interface Module

CQPM3D200B2P QUICKPANEL MINI BLUE, TCP, 24VDC, UL/CE

GFK-0467 Series 90-30/20/Micro PLC CPU Instruction Set Reference Manual

IC200UEX636 6 channel Analog expansion. (4) Analog inputs & (2) Analog outputs. 120/240 VAC Power Supply (includes IC200CBL501)

IC647APXC APX:Moore APACS

IC647PFL200 Proficy Process Systems Standard Edition 2000 I/O with iFIX

IC693CHS398CA Conformal Coated 5 slot expansion base

IC754TAN001 VersaMax I/O Interface for QP Control

MA15/D/1/SI AC15AMP PWR SRG PROTECT (120AC)

SLC/1746 System D1747-UM011DENP SLC500 MODULAR HARDWARE STYLE

Distributed I/O 1734D-IB8XOB8ES 24 VDC 8 SINK IN 8 SOURCE OUT, DNET COMMS, SPRING

Application-specific products 1803-EEM01E4 EEM,8 ANALOG, 4 TO 20 MA, NEMA 4 ENCLOSURE

Operator Interface 2711-T10G10L1 PV1000 GRAYSCALE TOUCH, DNET & RS232 PRINT

Support 9301-2SE3500JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500JP

Support 9381-PA5KENS SUPT RENEWAL CONTRACT FOR 9381PA5KEN

DeviceNet Products 1790D-4T0 DNET LDX, 4 INPUT THERMOCOUPLE BSE,D-SHELL CONN

RSI Software Products 9301-2SE330FRU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-PBEPB10ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 10 UNITS

Motion Control MPL-B640F-MJ22AA MOTOR,SERVO,36.0NM,3000RPM,MULTI,460V

Motion Control 2090-UXLF-HV330 AC LINE FILTER,ULTRA,30 AMPS, 460V, 3 PHASE

GQSJ2D100L2P QUICKSTART KIT 5" MONO LCD GE LABEL

IC646NMF000 Mitsubishi FX Series Front Port OPC Server

MTR-3T67-G-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-2114 STXi output module 4 points, TTL, 5VDC/20mA Inverting

20BC085A0AYNANC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F11RD3P4AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A4P5F104 PowerFlex 4 0.75 kW (1 Hp) AC Drive

990XCA65609 Quantum 熱備模塊光纖電纜

284-MTRS22-M12 ArmorConnect Shielded Motor Cable

C200H-TC103 溫度控制,鉑電阻輸入2路,電流輸出

1492-RCDA4B63S Residual Current Device 63 A

6ES7153-1AA03-0XB0 IM153-1，可帶 8 個模塊

變送器 3RS10 42-2GW70

1497-H-M4-0-N Control Circuit Transformer

1606-XLE240E-3 480VAC Input 24VDC Out 10A Power Supply

1762-RTC MicroLogix 1200 Real Time Clock

188-K3D160 Miniature Circuit Breaker 16 A

194L-HE4A-325 ACTUATOR HANDLE FOR LOAD SWITCH

2090-CPBM7DF-08AA12 MP-Series 12m Power and Brake Cable

2090-XXNPMF-14S15 Kinetix Drives 15m Standard Cable

BC647TRT000 CIMPLICITY HMI Server NO LIMIT Runtime System with Proficy GlobalCare

GC647PSC050 "GlobalCare,####CIMPLICITY# Proficy##### 500# I/O"

IC200MDL930 Output relay 2.0 amps per point isolated form A, 8 points

IC646PME005 Proficy Change Management for ME 5 user pack

IC647MVD000 ME View View OPC Driver License with Hardware Key

IC684TROLI605 CIMPLICITY HMI Plant Edition Online Course -Module 5

IC697VAL308 Discontinued, future replacement is Embedded VME-6550. Contact GE IP Embedded for details.

IC800SSI407RD2RR 7.2A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-M1 EEPROM MEMORY MODULE, 1K FOR PROGRAMMABLE CTRLR

Industrial Computers 6181P-12TPXPHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH

Application-specific products 9358-PBBK60ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 60 UNITS

Operator Interface 2711-K5A14 PV550 MONOCHROME KEY, MBUS & RS232 PRINT

Support 9306-4KS0EFFR SUPPORT REINSTATEMENT CONTRACT FOR 93064KS0EFF

Support 9393-RSTHYDR SUPT REINSTATEMENT CONTRACT FOR 9393RSTHYD, PHYD

ControlNet Products 2711E-K10C15 PANELVIEW 1000E KEYPAD TERMINAL, 10.4" FLAT PANEL

RSI Software Products 9301-2SE2500U1 UPGRADE: IN-SUPT: RSVIEW32 WORKS 32K TO 100K

RSI Software Products 9358-BEPB30U2 UPGRADE: IN-SUPT: RSBW BATCH & EPROCEDURE 10 TO 30

Motion Control MPL-A4540C-SK24AA MOTOR,SERVO,10.2 NM,1500RPM,SINGL,230V,BRK,13KG

Motion Control 2090-XXNFY-S04 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,4M

CFBA-0WPB-0140-AZ Encoder Feedback Cable, BM Series Motors, 14 Meters

IC641PCC132 Logic Engine (runtime) with GUI - 128 Points

IC800SSD407RS1 7.2A, 480V, S2K Servo Drive for MTR Series Motors

PR-PAT-HS02 Proficy PAT - Driver For Spectranet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

20BB015A0AYNBNC0 PowerFlex 700 AC Drive 20B

20DD820N0ENNBNANE PowerFlex 700S AC Drive 820 A 700 Hp 20D

20YF325A0ANNANA0 PowerFlex 700 AFE Active Front End

2711P-K10C4A9 PanelView Plus Terminal

280-PWRM35C-M6 ArmorStart Three-Phase Power Media

CPM2A-20CDT-D 20點主機 DC24V 12點入8點晶體管輸出 自帶RS232C口

1492-MS5X12V31-40 Connection Products

1495-N64 Protective Fuse Cover

行程開關 3SE53120SF11

運行版軟件 6AV2105-0DA14-0AA0 SIMATIC WinCC Runtime 專業(yè)版 512 PowerTags ASIA V14

1585J-M4TBJM-8 RJ45 Ethernet Media

1756-OG16 ControlLogix 16 Point D/O Module

188-K1C100 Miniature Circuit Breaker 10 A

194E-HE8N-175 194E Load Switch Actuator

2090-CFBM7DF-CEAA20 MP-Series 20m Servo Feedback Cable

2090-UXLF-336 Ultra Series 36A AC Line Filter

BC646SJH365 Sol Provider license w/HMI - Japan Only

GC647IFCLNTS005 GCC iFIX iClientTS 5 Additional Users

IC200ALG321 Analog output 12 bit voltage 0-10VDC 4 channel

IC646IFCLNTCRO100K iFIX iClient Read Only 100 PK Keyless (M1 Kit Part)

IC647IFPRDV00300K iFIX Profsnl SCADA 300 I/O Development (M1 Kit Part)

IC660SLA026 Red Safety Label Kit for IC660BBA026 Genius Blocks

IC697CBL709 Cable, MAP Controller to Broadband Modem

IC800CBL001 Digital servo command cable for DSM302 or DSM314. 1 meter

ControlLogix/1756 System 1756-M12 LOGIX5555 750K MEMORY MODULE

Industrial Computers 6182H-7KEH15B VVCE 700, KEYPAD, EXT MEM, CNET, AC

Process Control 9358-PBA03ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 03 UNITS

Operator Interface 2711P-K15C4D2 PV PLUS 1500, KEYPAD, ENET, DC PS, EXT MEM

Support 9352-WC2500R SUPPORT REINSTATEMENT CONTRACT FOR 9352-WC2500

Support 9310-WL100R 9310-WL100 SOFTWARE SUPPORT CONTRACT REINSTATEMENT

Support F6008-LTV FIRMWARE UPGRADE FOR 6008-LTV PLC5 PROCESSOR MODUL

RSI Software Products 9301-2SE2353ITE RSVIEW32 WORKS 5K WITH RSLINX (ITALIAN)

RSI Software Products 9351-WES INTERCHANGE FOR WINDOWS

RSI Software Products 9399-WL5UG WINTELLIGENT LOGIC 5 USER GUIDE

Motion Control 2090-CDNPBMP-8S30 CABLE, 460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,30M

BC646MSP101 Logic Developer - State Professional w/1 Yr of SAFE w/Programming Cable

IC300TIU201 Graphical Operator Control Station Two serial ports, (1) RS-232 and (1) RS-485/RS-232 port, (1) CAN port, 3 meg of screen memory. (4) SmartStack support. No controller support.

IC754VSI10MTD 10" Monochrome Quickpanel View Intermediate, Touch, 24VDC

MTR-3T66-H-R-B-M-0RR Servo Motor Metric 24V Brake

20AD011A3AYNAEG1 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20DC043A0EYNANANK PowerFlex 700S AC Drive 20D

20G1ANC367AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-A4P8N114 PowerFlex 527 0.75kW (1Hp) AC Drive

280-MTR22-LC ArmorStart Three-Phase Power Media

FR-F740-S75K 110 KVA 144A 75KW 3相AC380V/50Hz/60Hz

1492-LMJ3 IEC Mini Rail 5.1x35x23.7mm Spr Clp

1494G-DF3N-421 NEMA 1494G Enclosed Disconnect

軟啟動器 3RW44432BC44

ET 200SP 6ES7132-6HD00-0BB1 RQ 4x120VDC-230VAC/5A 繼電器輸出，常開觸點， 標準型，基座單元類型 B0、B1

1585D-F4DC-SH Ethernet Media

1756-A17 ControlLogix 17 Slots Chassis

1794-IF4IXT Flex XT 4 Point Analog Input Module

194E-AA80E-PE-TN 194E Load switch

2080-LC50-24QVB Micro850 24 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA13 Kinetix Cable Single DSL 2090-Series

20AC3P5C0NYNANC0 PowerFlex 70 AC Drive 20A

GC646MRA159 Proficy GlobalCare Complete for View Runtime 1,500 I/O

HE693SNP232 SNP to RS-232 Adapter only

IC610MDL124RR I/O Simulator Module (8 points)

IC647HSTSS10KM Historian Standard Server 10000 Points (M4 Key)

IC660BBD025RR 5/12/24Vdc Sink I/O Block, 32 Circuit, Ph B

IC695ACC002 Replacement plastic cases for RX3i CPU and AC PS, quantity 4. Does not include front cover.

IC756WDN010E-28 DataViews Development System for Visual Basic, Java, C++, & Native C 1 User, English v2.8

CompactLogix System 1769-IA16 16 POINT 120 VAC INPUT MODULE

PLC-5/1771 System 1771-PSC POWER SUPPLY CHASSIS, 4 SLOTS

Distributed I/O 1798-BP8 FLEXARMOR 8 SLOT BASE PLATE

Operator Interface 2711P-K6C3D PV PLUS 600 COLOR, KEYPAD, DH485, DC PS

Support 9323-S5250R SUPT REINSTATEMENT CONTRACT FOR 9323S5250

Support 9358-PBA30S SUPT RENEWAL CONTRACT FOR 9358PBA30ENE

Support F1775-L2SERA FIRMWARE UPGRADE FOR 1775-L2 PLC3 PROCESSOR MODULE

RSI Software Products 9324-RLDFBDENE RSLOGIX 5000, FBD EDITOR ENG