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我國工業機器人與金屬成形機床集成應用的現狀與問題

工業機器人與金屬成形機床在制造原理和結構等諸方面均較為相似，如伺服電機驅動、數控系統控制，以及可實現精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業機器人的曬制上優勢較為明顯。而這些優勢帶來的巨大商機，早已被國內諸多目光敏銳機床制造企業所察覺。所以，早于多年前，便已有部分機床及企業介人對工業機器人
的制造與研發。發展至當前，我國開展工業機器人研制的金屬成形機床企業，主要為數控系統廠和主機廠兩類。其中，后者的產品門類較為齊全，主要優勢集中于成套項目承接。

然而現階段，雖然我國工業機器人與金屬成形機床的集成應用正日趨廣泛。但從行業的整體發展程度來看，二者集成應用在數量與規模上，均處于初級起步階段，與發達國家仍有較大差距。主要表現為以下幾方面 ：第一，工業機器人與金屬成形機床集成應用所處水平較低，諸多先進技術仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業機器人相組合，但各自使用分離的控制系統。第二，行業內部缺乏可借鑒與參考的技術標準規范或理論基礎，制造商與用戶均缺乏充足的知識與經驗。第三，工業機器人領域屬于新興行業，相關應用型專業人才十分匱乏，導致諸多項目受阻。總體而言，在工業機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發揮工業機器人與金屬成形機床的集成應用優勢，還需各餐祝主體的不懈努力。

4 、工業機器人與金屬形成機床集成應用的發展路徑

根據上文所述，當前我國工業機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發揮二者的合力優勢，推進汽車制造企業發展進程。

其一，汽車機床企業在研制工業機器人的過程中，應充分發揮產業自身固有優勢，樹立更高的發展目標。制造商應立足于自身實際發展需要，完善工業機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉配。同時，需不斷創新，突破減速器與伺服電機等基礎零部件的傳統束縛，大幅提高國產汽車制造工藝的質量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業機器人工作的協調開展。在此過程中，汽車制造商需加強對刀具中先進技術的應用研究，包括強刀具磨損與補償道具的自動檢測與更換等，有效保證汽車機床加工各單元工作的持續穩定開展。

其三，汽車加工制造商需對共同協調工作的雙方進行聯動設計，并對工業機器人與金屬成形機床做出適合雙方的相應調整，形成二者度集中的協調有機統一體。此設計與調整不單是改變機床機械的結構，還應包括調整設備傳感器與整合控制系統等，實現工業機器人與金屬成型機床的空間集成。

其四，在促進工業機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術規范與流程，有效滿足二者對機械結構設計與控制系統等的特殊要求。因此，汽車制造企
業間應建立完備的組織聯絡機制，并在機制中建立必要的技術標準與規范，加強各環節的交流、溝通與協作，充分實現優勢互補、資源共享與發展合力，推進我國機床工具行業轉
型升級 [5]。

其五，為加快工業機器人與金屬成形機床集成應用的普及，應加大對專業領域人才的培養力度。一方面，需加大工業機器人研制與開發相關專業人才的培養力度，促進工業智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業機器人應用人才的培養，并不斷深化關人才的專業知識與技能水平。

上億庫存，國內外近千個倉庫，公司部分產品型號如下，歡迎聯系哦~！

RSI Software Products 9301-2SE2200DEU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BBKEY10U1R UPGRADE: OUT-SUPT: RSBW BACK-UP KEY 03 TO 10

RSI Software Products 9399-2SE32UG RSVIEW32 USER GUIDE

Motion Control 2090-UXNPBMP-8S03 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,3M

A06B-6114-K230#E Connector Kit, BM Servo Motor Power

IC640HWP306 LM 90-30/20/Micro Serial Software w/Converter & Cables, paper documentation

IC698PSA350 RX7i PLC Power Supply, 85 to 264 VAC at 47 to 63 Hz Input, 350 Watt output

MTR-3T69-G-R-B-M-0 MTR series metric servo motor with resolver and brake

STXPBS925 STXi Profibus with 16 24VDC source (Negative Logic) input and 16 isolated relay output, expandable to 8 additional modules.

20BC3P5A0NYNANC0 PowerFlex 700 AC Drive 20B

20F1AND302AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D012F104 PowerFlex 40 5.5 kW (7.5 Hp) AC Drive

140DIO33000C Quantum 開關量輸出, 8點, 本安型,CC

284E-FVD2P3Z-10-DRN-DB1-SB-EMI EtherNet Variable Frequency Drive

E3Z-R81 4m 反射式 晶體管輸出 PNP 100Ma 電源DC12-24V

1492-SPM1B300 MCB Supplementary Protector 30 A

直流電源 6EP1336-3BA00 120/230VAC 輸入，24VDC/20A 輸出

6SL32101KE175UF1

1497D-A15-M10-0-N Gen Purpose Transformer

1606-XLSRED80HE XLS Redundancy Module

1769-L36ERM CompactLogix 3 MB Motion Controller

190S-AND2-CB10C Compact Comb Starter W/Ckt-Bkr

194R-LNC8 Terminal Shroud, 4P, 125A

2090-CPBM7DF-16AA03 MP-Series 3m Standard Cable

2090-XXNPY-16S25 Y-Series 25 m Length Power Cable

CBL-OIJR-06-RA Serial cable with right angle connector for Operator Interface Panel connected to an S2K controller. 6 feet

GF-2530R Connecting FlashCable to Sony LH xx (w/RS-232).

IC200UDD120 28 point PLC,(16) 24VDC In, (12) 24VDC Out ESCP(2 at 1.0 amp and 10 at 0.70 amp), 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC646TPD935 35,000 I/O Point Development System

IC647OPMC OPM:Opto 22 Mistic

IC693ALG392CA Conformal Coated Analog Output module, eight channels voltage/current.

IC752DPJ000RR Datapanel J+, 256x64 LCD with EL backlight. Various sizes of text, bi tmaps, bar graphs, real time clock. Includes an integrated keypad for data entry. No touch capability.

IC800VMMCONP003 VersaMotion motor power and brake connector (1 kW and 2 kW models)

SLC/1746 System 1747-PIC CONVERTER RS 232/DH 485

Industrial Computers 6186-M15SSTR VERSAVIEW 15 INCH MONITOR, RESISTIVE TOUCH SCREEN

Application-specific products 1404-M405B-232 MASTER MODULE - PQ 24V POWER SUPPLY 232 COM

Operator Interface 2711-T6C20L1 PV600 COLOR TOUCH, ENET & RS232 PRINT

Support 9301-2SE3100ITR SUPT REINSTATEMENT CONTRACT FOR 93012SE3100IT

Support 9380-RSBAR5000S SUPT RENEWAL CONTRACT FOR 9380RSBAR5000

DeviceNet Products 1734-TB3SQ10 TEN 12-POSITION IP20 SPRING TERNIMAL BASES

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RSI Software Products 9358-BPCNT30U1R UPGRADE: OUT-SUPT: RSBATCH PC-BASED 03 TO 30

Motion Control MPL-B4520P-RJ22AA MOTOR,SERVO,6.1 NM,5000RPM,RSLVR,460V,7.7KG

Motion Control 2090-SCNP8-0 SERCOS FBR CABL,CONN,HARSH DUTY,JKT,PLASTIC,8.0M

GFK-1885A ViewStation/ControlStation CE II (6") HW User's Guide

IC646MDE700 Logic Developer - PC & View (HRT) 700 Tag Runtime & Development System

MTR-1221-N-D-E-0 Stepping Motor Nema23, Series Wdg

QPI3D200E2P/B 9 inch Monochrome EL/ Blank Label/ 24VDC/ UL/ cUL/ CE/ UL1604

20BC030A3AYNAEC0 PowerFlex 700 AC Drive 30 A at 15 kW 20B

20F11NC015AA0NNNNN PowerFlex 753 AC Packaged Drive

21G1ABD740AN2NNNNN-ND-L1-P5 PowerFlex Air Cooled 755 Packaged Drive

2711P-RFK10 PanelView Plus Accessory

280E-FN-25-R ArmorStart Direct Online Starter

C200HW-BC101-V1 主機板?可安裝10個I/O單元

1492-PD3C111 150 A Power Distribution Block

電源模塊 6ES7407-0RA01-0AA0 PS407 輸入電壓 115/230VAC 20A 寬槽

變送器 3RS17251FW00

TIA 博途數字化選件 6AV2107-0UB00-0BB0 SIMATIC ProDiag for WinCC Runtime Professional

1585J-M8TBJM-12 RJ45 Ethernet Media

1760-TERM1 PicoGFX Termination Resistors

188-K3B080-N Miniature Circuit Breaker 8 A

194L-E12-8751 12A 194L Load Switch

2090-CPBM4DF-16AF03 MP-Series 3m Length Cable

2090-XXNFMF-S03 Kinetix Drives 3m Standard Cable

BC647OEM0400B OEM Edge Program - Historian

GC647NXV000 Proficy GlobalCare Complete for Tracker Order Execution Management Display

IC200MDD841CA Conformal coated mixed 24VDC POS LOG input group 20 point / output 24VDC output 12 point. Supports high speed counter/PWM/PT

IC646NMP000 Multiple Processor Support

IC647LWNM LWM:i.Lon1000 Internet Server

IC670MDL930RR Relay 2A 8 pt. , 6 form A/2 Form C Isolated

IC697MDL652RR 12 Vdc Input, Positive/Negative Logic (32 Points)

IC800SLMCONKITVB Connector kit for 1 kW to 2.5 kW S-series servo motors with brake

ControlLogix/1756 System 1756-PSCA2 REDUNDANT POWER SUPPLY CHASSIS ADAPTER MODULE

Industrial Computers 6182H-15BEH15B VVCE 1500, KEY/TOUCH, EXT MEM, CNET, AC

Process Control 1757-PFBUPG080 PROFIBUS LIC UPG 80 IOMS

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Support 9361-JBOXS SUPT RENEWAL CONTRACT FOR 9361JBOX

Support 9371-EDBA3R SUPT REINSTATEMENT CONTRACT FOR 9371EDBA3

ControlNet Products 1734-RTBCJC REPL SCREW TERM BLK CJC REPL SCREW TERM BLK CJC

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Motion Control 2090-UXNFDN-R30 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,R/A,30M

CBL-153 Cable. OMRON Host Link Unit C20H (RS-232)

IC610MDL156RR 24Vdc Sink Output, D Connector, with LEDs (16 points)

IC800SLCBVL100 Power/Brake Cable, 3500W and 5000W SL Servo Motors with Brake, 10 Meters

OC647IFGLBLRLYCLNPKM-55 iFIX WebSpace v5.5 Relay Client Pack 10 Users

20AD3P4C3AYNANC0 PowerFlex 70 AC Drive 3.4 A at 2 Hp 20A

20DD014A3EYNACANE PowerFlex 700S AC Drive 20D

20P41AB073RA0NNN PowerFlex DC Drive 230V AC 20 HP

2711-NV4 PanelView Accessory

280-PWRM24A-M2 ArmorConnect 3-PH Power Media drop cable

3G3MV-A4075 NEW 14KVA 18A 7.5KW 3相AC380-460V/50HZ/60HZ

1492-MCAA2H25 Miniature Circuit Breaker, 25 A

1494U-PC2 1494U Long Protective Cover

軟啟動器 3RW44562BC44

工程組態編程軟件 6AV2103-0XA04-0AA5 SIMATIC WinCC 專業版 max. PowerTags V14

1585D-M4UBJM-15 1585D Ethernet Media Patchcord

1756-L63S GuardLogix 8 MB Standard Mem Controller

1797-TPR FlexEx Accessories

194E-E80-1753-6G 80 A 194E Load switch

2090-CFBM6DF-CBAA02 TL-Series 2m Feedback Cable

2090-SCEP8-0 Kinetix 8-8m Fiber Optic Cable

BC646MPC001 Logic Developer PLC Configuration Tools with Proficy GlobalCare Complete

GC647AEC005 GC Efficiency Client 5 Pak

HMI-CAB-C86 CABLE PLC DIRECT DL240 P2, 250 P1, 350 P1

IC641SWP710 C Developer's Toolkit for Series 90 PCMs

IC647IFCLNTSRO050C iFIX iClientTS Read Only 50 PK (M1Component Part)

IC660EBD025RR Ph B 5/12/24Vdc Sink 32 CKT Electronic Asm

IC695SPF550 RX3i Single Mode 100base-SX (fiber 550m) Small Form Pluggable Transceiver Module

IC756WRE099J-99 DataViews Runtime for Windows 50-99, Per User, Japanese, Version 9.9

FlexLogix System 1794-OC16 FLEX 48 VDC OUTPUT MDL

PLC-5/1771 System D1785-6.8.6 REF.GUIDE CONNECTING PLC5

Process Control 1757-PLXSIFZF BAILEY INFI90 QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C6D2 PV PLUS 1000, KEYPAD, ENET, DC PS, EXT MEM

Support 9324-FWRTENR SUPT REINSTATEMENT CONTRACT FOR 9324FWRTEN

Support 2707-DP1S SUPT RENEWAL CONTRACT FOR 2707DP1

Support F1785-L40LSERA FIRMWARE UPGRADE FOR 1785-L40L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2303DEE RSVIEW32 WORKS 1500 WITH RSLINX (GERMAN)

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Motion Control 1394C-SJT05-A MODULE,SYSTEM,5KW,SERVO,W/ANLG INTF,NO HIM

BC646MDE000 Logic Developer - PC & View Development/Runtime (HRT) 8,000 I/O

IC300OCS041 OCS with 2x20 LCD Display and with 16-key Keypad. 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP). No network interface

IC752SKT015 DATAPANEL 160 STARTER KIT

MTR-3T12-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

ZA06B-6130-K200 CZ7 power connector for BSVM1-20i Beta i series amplifier (included in amplifier kits)

20CD500A0ANNBNB0 PowerFlex 700H AC Drive 500 A 450 Hp 20C

20G1AGC205JA0NNNNN PowerFlex 755 AC Packaged Drive

25A-E0P9N104 PowerFlex 523 0.4kW (0.5Hp) AC Drive

2711P-T7C21D8S PanelView Plus 7 Standard 700

6SE6440-2UD38-8FB1 90KW

1492-L2Q-RE 1-Ckt Feed-Through Blk 2 Conn Pts 1.5mm

1492-XIMF-F24-2 FUSIBLE EXPANDER MODULE, 24V DC, 8 FUSES

軟啟動器 3RW44251BC46

工藝模塊 6ES7 553-1AA00-0AB0 TM PTO 4，4 通道脈沖輸出模塊，35mm 模塊，不含前連接器

1585-C8TB-S100 Cable Spool Ethernet Media

1746-R9 SLC Replacement Covers and Labels

1790-T8BV8BX CompactBlock LDX 16 Expansion Block

194E-A16-PE 194E Earthing-Grounding Terminal

20-PP11001 WIRE SET 1

2090-CSBM1DF-18AF03 Kinetix Cable Single DSL 2090-Series

20AC043A3AYNADC0 PowerFlex 70 AC Drive 43 A at 22 kW 20A

GC646CSCEMK Proficy GlobalCare Complete Complete for ControlStation CE Development Software

HE660CGM424 Discontinued Part. Check with GE IP on migration path.

IC600LR624RR 16K/8K Combined Memory

IC647HSTES500KM Historian Enterprise Server 500,000 Points (M4 Key)

IC655ALG516RR Analog Input (8 Channels)

IC694BEM331CA Conformal Coated Genius Bus Controller

IC756SDV001E-97 DV Development - Solaris Op Sys Addt'l User, English, Version 9.7

MicroLogix 1500/1769 System 1764-MM2RTC MICROLOGIX 1500 16K MEM MOD W/RTC

PLC-5/1771 System 1771-WN FIELD WIRING ARM, 32 TERMINALS

Distributed I/O 1794-IJ2 2-CHANNEL HIGH RESOLUTION FREQUENCY MODULE

Communications 9399-WABCPG RSLINX C SDK PROGRAMMER'S GUIDE

Support 6233-5VTLR SUPT REINSTATEMENT CONTRACT FOR 62335VTL

Support 9358-BPMG03R SUPT REINSTATEMENT CONTRACT FOR 9358BPMGR03ENE

Support F1771-KE FIRMWARE UPGRADE FOR 1771-KE COMMUNICATION MODULE

RSI Software Products 9324-RLD0U6FRE RSLOGIX 5000 SERVICE ED TO FULL UPG, FRA

RSI Software Products 9301-2SE350PTU4R RSVIEW32 RUNTIME 150-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-MTRCK02U1R UPGRADE: OUT-SUPT: RSBW MATERIALTRACK 1 TO 03

Motion Control 8720SM-018S2FAS4 18.5 KW/41.4 AMP, 750 VDC, MOTOR WITH SNS60,+MPL

829-8-0 Thumbwheel Assembly. 8 Digit, 0 True. Dust Seal

IC200MDL730 OUTPUT 24VDC POS LOGIC 2.0A PER PT (1 GROUP OF 8) W/ESCP 8PT

IC697VAL134 Analog Input, +/-5VDC, +/-10VDC, 0 to 10 VDC, 32 channel single ended or 16 channel differential. Module has removable terminal block, no cable required

MTR-1324-N-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection

ZA06B-0034-B075#7008 B6/2000 servo motor with 32k serial encoder

20BD125A3ANNANB0 PowerFlex 700 AC Drive 20B

20G11ND052AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-RF039-CS PowerFlex 4M EMC Filter Kit

Quantum Cablefast Connection Cablefast 預接線系統

294E-FD1P5Z-G2 Variable Frequency Drive

WLCA12 觸點:1開/1閉,10A 250VAC機械壽命:1500萬次?撞壓式高度可調

1492-SPM3B250 MCB Supplementary Protector 25 A

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TS 模塊 6ES7 972-0MS00-0XA0 TS Module RS232

150-F780NBEB SMC Flex Smart Motor Controller

1734-IE4S Point IO Safety Analog Input Module

1783-BMS4S2SGA Stratix 5700 6 port managed switch

193-EOS-SCS-BP E300 Control Station

20-750-EMC1-F4 PowerFlex 750 Frame 4 EMC Kit

2090-CPWM7DF-12AA15 MP-Series 15m Power Cable

2098-DSD-020X-DN Ultra 3000 Servo Drive

G-C441/OBG PC to GagePort Cable and Power Supply (9-pin for Owens Brockway OEM)

GFK-2198 PCB3695-3795 Quad/Dual Channel Incremental Encoder Interface

IC220TBK061 I/O TERMINAL STRIP W/SHIELD, 6 POSITION SPRING STYLE, QTY 5

IC647EURC EUR:Eurotherm 800 Series

IC647SCL001 Scheduler Server Client ( Plan+ View)

IC693MDL641RR 24 Vdc Output, Negative Logic (16 Points)

IC756DVE010E-97 EO GECK (Graphical Editor Construction Kit) - Intel x87, English, Vers ion 9.7

MSI-QUAL-43 Quality Mang Clients-43

PLC-5/1771 System 1771-A3B1 I/O CHASSIS ASSEMBLY, 12 SLOT, 19

Distributed I/O 1790D-T0B16 DNET LDX, 24VDC, 16 SOURCE OUT BASE, TERMINAL BLK

Communications 1770-CD6 DATA HWY TWINAXIAL CABLE, 600 FT/183 M

Operator Interface 2711E-UTCT14 PANELVIEW 1200 TOUCH TO 1400E TOUCH MIGRATION KIT

Support 9305-RSVADFCESR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFCES

Support 9324-RLDSTXES SUPT RENEWAL CONTRACT FOR 9324RLDSTXE

EtherNet/IP Products 1785-ENET PLC-5 ETHERNET/IP EXPANSION MODULE FOR PLC-5

RSI Software Products 9301-2SE3400KOU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (KO)

RSI Software Products 9515-RSAAMPRDENE RSMACC AUTO ASSET MGMT, PREDICTIVE MAINT

Motion Control 1326AB-B420H-S2L MOTOR,SERVO,460V,5.1NM,6000RPM,SINGL,IP67

3414 Greyline OS, 2 Line, (20) 9MM Chars, VFD, Quick Connect, NEMA 4

HMI-AGO-204 ANTI-GLARE OVERLAY 6"

IC693ACC341 Redundant Power Supply Base with 0.5 meter cable to connect to Power Supply Adapter module. Supports any Series 90-30 power supply.

QPKSTDN0000 6" Color STN, TCP Label, No Ethernet, CF, 24Vdc,UL,cUL,CE,UL1604

TGT-DI0L-32-0 Target series digital I/O module with 16 inputs/outputs

20BC5P0A0AYNANC1 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

20F1ANE192AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D2P3F104 PowerFlex 40 0.75 kW (1 Hp) AC Drive

Quantum Analog Input Module 模擬量輸入模板

284E-FVD4P0Z-10-RR-3-DB-SB-EMI EtherNet Variable Frequency Drive

E2E-X1C1 1mm,電感式,三線,常開5-100mA NPN電源:10-30VDC圓M5

1492-SPM1C020 MCB Supplementary Protector 2 A

通用型變頻器 6SE6 420-2UC23-0CA1 "3.0 KW，185 x 245 x 195"

電機啟動器 3VU13400MP00

1497D-A17-M22-0-N 1En Purpose Transformer

1608N-012A240V2S 12 A Mini DySC Sag Corrector

1769-OF8V CompactLogix 8 Pt A/O Voltage Module

190S-BND2-CB63C 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-NE630-1753 Disconnect Non-Fused IEC 3 Poles 630A

2090-CPBM7DF-16AF02 MP-Series 2 m Length Pwr and Brake Cable

2090-XXTFMP-S60 MP-Series 60 m Length Feedback Cable

CFDA-0WPB-0400-AZ Fdbk Cbl, Bis Mtr & Dual Amp, Strgt, 40M

GF-3900R Connecting FlashCable to Ohaus Galaxy 1200 (Series C & G).

IC200UDR010 28 point PLC,(16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Batter y not included.

IC646TRT700 700 I/O Point Runtime System

IC647PATFS00 Proficy PAT - Driver For Foss Near Infrared Systems Near-Ir Spectrometers

IC693APU302 2-axis APM motion controller module

IC752GEN100RR PC/104 Genius Card

IMC-105D-1-DRR Stepping Motor Controller, DeviceNet, 5 Amp

SLC/1746 System 1746-P4 POWER SUPPLY - RACK MOUNT

Industrial Computers 6189V-MCLPS MOUNTING CLIPS