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數控加工技術在模具制造中應用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關重要。傳統的模具制造需經過一系列的諸如銑、磨、車等加工工藝來完成，加工技術難以保證，而數控加工技術可以保證模具加工的高精度，因此，廣泛應用于模具制造中，例如數控銑床、數控成型機床等，除可以滿足模具加工的要求外，還可以擴大加工材料的選擇范圍。

此外，數控加工技術，對于形態復雜及稀有金屬等不易加工的材料，可以預先設計進行高精度的加工。

2.2 提高模具生產效率

數控加工技術利用其高速切削工藝，其加工速度相較于傳統加工技術可提高 10 倍左右，使得生產出的模具產品具有精度高、穩定好性好等特點。
此外，數控加工技術不僅可以對常見的模具材料進行加工，還可以加工質地較堅硬的材料。
2.3 推進模具制造業向智能化發展

隨著信息技術的不斷發展，已經滲透到社會生活的各個方面，模具制造業也不例外，它極大的促進了模具制造業想著智能化的方向發展。

在模具的制造過程中通過不斷使用信息化技術，不僅可以快速推動模具制造業向智能化發展，而且企業還可以根據收集到的模具制造信息，及時更新系統，以保證最大程度地滿足對復雜工藝的技術要求。

此外，通過數控加工技術的信息化管理，還可以打破時間的限制，進行遠程控制，實現異地調控操作。
3 、數控加工技術的應用分析

3.1 模具分類

在進行模具加工前，需要進行模具分類，并根據模具種類選擇合適的數控機床。數控加工的方式多種多樣，為了能取得最佳效果，我們應該合理進行分類，目前，較為常用的數控加工機床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進行合理分類，才能滿足生產要求，降低成本。

數控加工是一個整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質量的模具。
3.2 改進數控技術

隨著計算機技術的不斷發展，數控加工技術也將隨之不斷改進和發展。隨著數控加工技術的不斷提高，模具制造水平也隨之提高，例如對于比較復雜的曲面模具，尤其是具有比較細微復雜形狀的模具，能夠利用數控銑加工及數控電火花加工相結合的方法，實現模具加工的順利完成。
3.3 優化加工程序

數控編程技術是數控加工技術的重要組成部分，數控加工技術水平對數控加工技術有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術人員要綜合考量三方面的因素，即加工質量、加工時間及加工程序的應用。因此，對于整個數控編程技術應按照指令并行執行的原則，降低非切削時間，以實現同一時間內的共同并發。

4 、數控加工技術在應用中需注意的問題

對于某些復雜模具，在制造過程中，若原材料選擇不當或加工工藝參數設置不當，則有可能產生一系列的不良反應，如模具表面拉毛、銑削過程中出現粘刀現象等。
因此，需要合理進行選材及設置工藝參數。

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ET-GT-9ES-1 9 RJ45 Port Ethernet Switch

GF-0300 Connecting FlashCable to Air Gage Static Model (for use with the Comb o GagePort).

HE693THM668 Discontinued Part. Check with GE IP on migration path.

IC641VPS310 VersaPro Standard Edition 10 Pack - Windows Programming Software for S eries 90-30 and VersaMax PLCs

IC647MOAM MOA:Klockner Moeller MOA Series

IC647TBPC TBP:Texas Instrument Transparent Byte Protocol

IC693MAR590LT Mixed I/O, 120Vac Input (8 points), Relay Output (8 points) (LT)

IC698CHS009 RX7i 9 Slot Rear Mount Rack

IC756SDV001E-98 DV Development - Solaris Op Sys Addt'l User, English, Version 9.8

MicroLogix 1500/1769 System 1764-24AWA ML 1500 BASE 120V AC IN / RELAY OUT / AC POWER

PLC-5/1771 System 1771-AF FIBER OPTIC CONVERTER MODULE

Distributed I/O 1794-IJ2K CONFORMAL COAT, 2-CHANNEL HI RES FREQUENCY MODULE

Communications 9399-WABLUG WINTELLIGENT LINX LITE USER'S GUIDE

Support 6233-5VTLS SUPT RENEWAL CONTRACT FOR 62335VTL

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RSI Software Products 9324-RLD0U6ITE RSLOGIX 5000 SERVICE ED TO FULL UPG, ITA

RSI Software Products 9301-2SE350PTU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (PT)

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829-8-1 Thumbwheel Assembly. 8 Digit, 1 True. Dust Seal

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IC697VAL216 Analog Input, 16 channel, jumper selectable for 0 to 5VDC, 0 to 10VDC, +/-2.5VDC, +/-5VDC, +/-10VDC. 16bit Resolution

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ZA06B-0034-B175#7008 B6/2000 servo motor with holding brake and 32k serial encoder

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22F-RF6P0-AL PowerFlex EMC Filter Kit

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294E-FD1P5Z-G2-3-SB Variable Frequency Drive

WLCA12-2N 觸點:1開/1閉,10A 250VAC機械壽命:1500萬次?撞壓式高度可調可單惻動作

1492-SPM3B250-N MCB Supplementary Protector 25 A

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TS 模塊 6GK7 972-0MG00-0XA0 TS Module GSM

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1734-IE8C POINT I/O 8 Point Analog Input Module

1783-BMS4S2SGL Stratix 5700 6 port managed switch

193-EOS-SDS E300 Diagnostic Station

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GFK-2199 VME3570Dual Channel Incremental Encoder Interface

IC220TBK062 I/O TERMINAL STRIP W/DUAL SHIELD, 6 POSITION SPRING STYLE-QTY 5

IC647EURM EUR:Eurotherm 800 Series

IC647SCMT001 Scheduler Macro Tool

IC693MDL643RR 24 Vdc Input, Positive Logic (16 Points)

IC756DVE010E-98 EO GECK (Graphical Editor Construction Kit) - Intel x87, English, Vers ion 9.8

MSI-QUAL-5 Quality Management Clients 5 Pack

PLC-5/1771 System 1771-A3B1K CONFORMALLY COATED, I/O CHASSIS ASSEMBLY, 12 SLOT

Distributed I/O 1790D-T0V16 DNET LDX I/O,24VDC,16 SINK OUT BASE, TERMINAL BLK

Communications 1770-CD7 DATA HWY TWINAXIAL CABLE, 700 FT/213 M

Operator Interface 2711E-UK14EK10 PANELVIEW 1400E KPD TO 1000E KPD MIGRATION KIT

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Support 1754-PCSR SUPT REINSTATEMENT CONTRACT FOR 1754PCS

EtherNet/IP Products 1788-ENBT ETHERNET/IP LOGIX DAUGHTERCARD

RSI Software Products 9301-2SE3400KOU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (KO)

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Motion Control 1326AB-B430E-M2K4L MOTOR,SERVO,460V,6.6NM,3000RPM,MULTI,BRK,IP67

3414-128-C Greyline OS, 2 Line, (20) 9MM Chars, VFD, Quick Connect, 128K Memory W/Clock/Date, NEMA 4

HMI-BEZ-201 BEZEL 5" STAINLESS STEEL

IC693ACC350 Redundant Power Supply Adapter (RPSA) Module. The RPSA replaces the power supply on a CPU base or expansion base and connects to a Redundant Power Supply Base.

QPL21100C2P QUICKPANEL COLOR 12.1" TFT

TGT-DI0L-32-0RR Target Digital I/O 16 Inputs and 15 Inputs/Outputs

20BC5P0A0AYNAND0 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

20F1ANE242AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D2P3F104 PowerFlex 40 0.75 kW (1 Hp) AC Drive

Quantum Analog Input Module 模擬量輸入模板

284E-FVD4P0Z-10-RR-3-DB-SB-EMI EtherNet Variable Frequency Drive

E2E-X1C1 1mm,電感式,三線,常開5-100mA NPN電源:10-30VDC圓M5

1492-SPM1C020 MCB Supplementary Protector 2 A

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電機啟動器 3VU13400MP00

1497D-A17-M22-0-N 1En Purpose Transformer

1608N-012A240V2S 12 A Mini DySC Sag Corrector

1769-OF8V CompactLogix 8 Pt A/O Voltage Module

190S-BND2-CB63C 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-NE630-1753 Disconnect Non-Fused IEC 3 Poles 630A

2090-CPBM7DF-16AF02 MP-Series 2 m Length Pwr and Brake Cable

2090-XXTPMP-10S12 MP-Series 12 m Length Power Cable

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GF-3910R Connecting FlashCable to Ohaus Model C/ E/ GT/ MB/ TP/ TS series.

IC200UDR010-24 Qty of 24, 28 point PLC, (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 24VDC Power Supply

IC646TRT915 1500 I/O Point Runtime System

IC647PATH105 Proficy PAT - Historian. The capability is to store spectra data from the driver into the Proficy Historian. This for a single dri

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IC752PBI100 PC/104 Profibus Card

IMC-105E-1-D 5 amp IMC enhanced stepping motor controller

SLC/1746 System 1746-P5 POWER SUPPLY - RACK MOUNT

Industrial Computers 6189V-MMA15 MNTG ADAPTER FOR CONVERTING 6185-C OR J TO 1500M

Application-specific products 1404-M505B-CNT-02 1404-M5 CONTROLNET PM3000 CLASS 0.2 24V P.S.

Operator Interface 2711-K10C15L1 PV1000 COLOR KEY, CNET & RS232 PRINT

Support 9301-2SE3200FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200FR

Support 9380-RSBS SUPT RENEWAL CONTRACT FOR 9380RSB

DeviceNet Products 1792D-16BVT0CD MAXUM 16 IN WITH POINT LEVEL DIAGNOSTICS

RSI Software Products 9301-2SE3203ZHE RSVIEW32 RUNTIME 300 WITH RSLINX (CHINESE)

RSI Software Products 9358-BPMGR03ENE RSBATCH PRODUCTION MANAGER (SUPT 1-10 BATCH SVR)

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QPJ-PBS-201 Communication Module for 5 inch & 6 inch: Profibus Slave

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194L-E20-1756 20A 194L Load Switch

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BC647OEMK1M4 OEM Edge Additional M4 Key includes 1 physical M4 key.

GC647PATKASR Proficy PAT - Driver For Kaiser - Assist Support

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IC646NSL010 Proficy SQL 2000 - 10 Client Access License

IC647MDA075 View Development/Runtime 75 I/O with USB Hardware key

IC675PDO081 Profibus Station IP67 24VDC Positive Logic 8 Outputs 0.5A

IC697MDL753RR 5/48 Vdc Output, 05 Amp, Negative Logic (32 Points)

IC800SSD107RS1RR 7.2A, 115/230V, S2K Servo Drive for MTR Series Motors

ControlLogix/1756 System D1756-6.5.14 USER MANUAL - 1756-DHRIO DH+/RIO INTERFACE MODULE

Industrial Computers 6182H-15KEH4D VVCE 1500, KEYPAD, EXT MEM, ENET, DC

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CBL-207 OMRON Host Link Cable

IC640HWC716 Logicmaster 90-70 Ethernet TCP/IP for Windows NT/95 w/ InfoLink, Stn Mgr and Mini-Converter cables

IC800SLCPV050 Power Cable, 1000 W SL Servo Motor, 5 Meters

OC647IFXPENWK iFIX for Embedded XP Networking Option

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2711C-RJ422 PanelView Component Accessory

280-PWRM24E-M14 ArmorConnect 3-PH Power Media drop cable

SRS1-T 端子模塊的終端器

1492-MCBA2H40 Miniature Circuit Breaker, 40 A

1494V-DJ644 NEMA Flange Mtd Rod Switch Disconnect Sw

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工程組態編程軟件 6AV2103-3XA04-0AE5 SIMATIC WinCC 專業版 max. PowerTags V14 Upgrade ： V11..V13 -> V14

1585D-M8UGDM-10 Gigabit Ethernet Media

1756-L73K ControlLogix 8 MB Controller

1799-D16U16B 32 Point Embedded I/P/Output Comb Module

194E-FA20-P11 194E Load switch

2090-CFBM7DD-CEAA04 MP-Series 4m Servo Feedback Cable

2090-SCVP10-0 Kinetix 10-10m Fiber Optic Cable

BC646MPP101 Logic Developer PLC Professional with Programming Cable with Proficy GlobalCare Complete

GC647APC100 GC Production Client 100 Pak

HMI-CCT-303 BACKLIGHT TUBE 6 inch Color STN or Monochrome (QPK3xxxx-S2P or -L2P)

IC641VPP950 VersaPro Professional Edition 50 Seat Site License - Windows Programmi ng Software for Series 90-70, Series 90-30 and VersaMax PLCs

IC647IFOEMSLNPK_C OEM Solutions Pack for iFIX 5.0 M1 Key Reference

IC660EBS102 Electronic Assembly for IC660BBS102

IC697ACC722 VME Backplane Connector, Interrupt Jumper (qty 6)

IC756WRE499K-22 DataViews Runtime for Windows 100+, Per User, Korean, Version 2.2

FlexLogix System 1794-IT8 THERMOCOUPLE INPUT MODULE, 8 POINT

PLC-5/1771 System D6200-6.4.18IT PLC5 STRUCTURE TEXT SOFTWARE USER MANUAL(ITALIAN)

Process Control 1757-UPGCLNTCB CLIENT CONTROLBUILDER UPGRADE ONE MAJOR RELEASE

Operator Interface 2711P-B12C15B2 PV PLUS 1250, KEY/TOUCH CNET, AC PS, EXT MEM

Support 6001-F1ER SUPT REINSTATEMENT CONTRACT FOR 6001F1E

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RSI Software Products 9301-2SE230FRU2R RSVIEW32 WORKS 150-1500 UPGRADE OUT-SUPT (FR)

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Motion Control 1394C-SJT10-T MODULE,SYSTEM,10KW,IMCS TURBO,NO RIO,NO AXIS LINK

BC646MPM101 Logic Developer - PLC Nano/Microw/Programming Cable

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MTR-3T23-G-R-0-M-S MTR series metric servo motor with resolver and shaft seal

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20D-P2-SLB0 PowerFlex 700S Synchlink Board

20G1AJC650AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-A4P8N104 PowerFlex 525 0.75kW (1Hp) AC Drive

2711P-T9W22A9P-B PanelView Plus 7 Graphic Terminal

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1790D-T16BV16B CompactBlock LDX 32 Point Base Block

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GC646MDA000 Proficy GlobalCare Complete for View Development/Runtime 8,000 I/O

HE693ADC415 Discontinued Part. Check with GE IP on migration path.

IC600PM507RR Redundant Processor Unit Main Power Supply, 115-230Vac

IC647HSTESEO1750KM eSignature Option for Historian - Enterprise Server 1,750,000 Points (M4 Key)

IC655MDL503RR 24-VDC Input Positive / Negative Logic (64 Points)

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IC756SDV010J-97 DV Draw Development on Solaris Op Sys, Japanese, Version 9.7

MicroLogix 1500/1769 System 1769-OB16P 16 PT. 24 VDC ELECTRONICALLY FUSED SOURCING OUTPUT

PLC-5/1771 System 1785-TR10B5 AUI TO THICK WIRE ENET TR

Distributed I/O 1794-TBN NEMA TERMINAL BASE

Communications D1784-6.5.19 PCMK COMM. CARD USERS MANUAL

Support 9313-5250R SUPT REINSTATEMENT CONTRACT FOR 93135250

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Support F1771-QBSERA FIRMWARE UPGRADE FOR 1771-QB I/O MODULE

RSI Software Products 9324-RLD250ENE RSLOGIX 5000 LITE EDITION ENGLISH

RSI Software Products 9301-VIEW3U3R UPGRADE: OUT-SUPT: CTRVW TO RSVIEW32 WKS 300/RSLX

RSI Software Products 9358-PLTM2300U2R UPGRADE: OUT-SUPT: PLANTMETRICS 10 TO 25 WORKCELL

Motion Control 8720SM-030S4JAS4 30 KW/63.1 AMP, 750 VDC, AC MOTOR WITH SNS60, +MPL

9450-SA Protocol Converter. 2 Serial & 1 Bidirect Parallel Port

IC200PKG101 I/O STARTER KIT GENIUS

IC697VDR150 Relay Output, 32 point, non latching, 2 amp

MTR-1337-E-D-E-0RR Stepping Motor Nema34 Encoder

ZA06B-0064-B203#0100 B4/4000HVis High Voltage Servo Motor with Straight Shaft, Key and IP67 Sealing

20BD180A0ANNANC0NNAD PowerFlex 700 AC Drive 20B

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294E-FD4P2P-G1 Variable Frequency Drive

SHL-W2155 觸點:1開/1閉,10A 250VAC機械壽命:1000萬次 樞軸滾輪手柄型

1492-SPM3C010-N MCB Supplementary Protector 1 A

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