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我國工業機器人與金屬成形機床集成應用的現狀與問題

工業機器人與金屬成形機床在制造原理和結構等諸方面均較為相似，如伺服電機驅動、數控系統控制，以及可實現精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業機器人的曬制上優勢較為明顯。而這些優勢帶來的巨大商機，早已被國內諸多目光敏銳機床制造企業所察覺。所以，早于多年前，便已有部分機床及企業介人對工業機器人
的制造與研發。發展至當前，我國開展工業機器人研制的金屬成形機床企業，主要為數控系統廠和主機廠兩類。其中，后者的產品門類較為齊全，主要優勢集中于成套項目承接。

然而現階段，雖然我國工業機器人與金屬成形機床的集成應用正日趨廣泛。但從行業的整體發展程度來看，二者集成應用在數量與規模上，均處于初級起步階段，與發達國家仍有較大差距。主要表現為以下幾方面 ：第一，工業機器人與金屬成形機床集成應用所處水平較低，諸多先進技術仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業機器人相組合，但各自使用分離的控制系統。第二，行業內部缺乏可借鑒與參考的技術標準規范或理論基礎，制造商與用戶均缺乏充足的知識與經驗。第三，工業機器人領域屬于新興行業，相關應用型專業人才十分匱乏，導致諸多項目受阻。總體而言，在工業機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發揮工業機器人與金屬成形機床的集成應用優勢，還需各餐祝主體的不懈努力。

4 、工業機器人與金屬形成機床集成應用的發展路徑

根據上文所述，當前我國工業機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發揮二者的合力優勢，推進汽車制造企業發展進程。

其一，汽車機床企業在研制工業機器人的過程中，應充分發揮產業自身固有優勢，樹立更高的發展目標。制造商應立足于自身實際發展需要，完善工業機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉配。同時，需不斷創新，突破減速器與伺服電機等基礎零部件的傳統束縛，大幅提高國產汽車制造工藝的質量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業機器人工作的協調開展。在此過程中，汽車制造商需加強對刀具中先進技術的應用研究，包括強刀具磨損與補償道具的自動檢測與更換等，有效保證汽車機床加工各單元工作的持續穩定開展。

其三，汽車加工制造商需對共同協調工作的雙方進行聯動設計，并對工業機器人與金屬成形機床做出適合雙方的相應調整，形成二者度集中的協調有機統一體。此設計與調整不單是改變機床機械的結構，還應包括調整設備傳感器與整合控制系統等，實現工業機器人與金屬成型機床的空間集成。

其四，在促進工業機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術規范與流程，有效滿足二者對機械結構設計與控制系統等的特殊要求。因此，汽車制造企
業間應建立完備的組織聯絡機制，并在機制中建立必要的技術標準與規范，加強各環節的交流、溝通與協作，充分實現優勢互補、資源共享與發展合力，推進我國機床工具行業轉
型升級 [5]。

其五，為加快工業機器人與金屬成形機床集成應用的普及，應加大對專業領域人才的培養力度。一方面，需加大工業機器人研制與開發相關專業人才的培養力度，促進工業智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業機器人應用人才的培養，并不斷深化關人才的專業知識與技能水平。

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2198-KITCON-CAP1300 CONKIT,K5500,CAP MODULE

140DAM59000C Quantum 開關量AC混合模塊,16點輸入,115VAC;8點輸出

280-PWRM22A-M3 ArmorConnect 3 Meter M22 Patchcord

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1492-MCBA290 Cb, 1 In, 10 Ka Aic, 2 Pole, 90 Amp

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1585D-M4DC-H Ethernet Media

1756-A4K ControlLogix 4 Slots Chassis

1794-IG16 Flex 16 Point Digital Input Module

194E-CA00E-PE-TN 194E Load switch

2080-LC50-48QBB Micro850 48 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA16 Kinetix Cable Single DSL 2090-Series

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GC646MRB000 Proficy GlobalCare Complete for Logic PC Runtime 8,000 I/O

HE693SNPCBL SNP to RS-232 Adapter + cable for personal computer 9-pin serial port

IC610MDL166RR Analog Output Module 4-20mA/0-10Vdc (2 channels)

IC647HSTSS1500KM Historian Standard Server 1,500,000 Points (M4 Key)

IC660BBD101RR AC, 8 Circuit, Low Leakage Block

IC695ACC400 RX3i CPU Energy Pack. Compatible with IC695CPE305 and IC695CPE310 only. Energy Pack ships with CPE305 and CPE310.

IC756WDS000E-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), English, Version 2.2

CompactLogix System 1769-IQ16 16 POINT 24 VDC SINKING/SOURCING INPUT MODULE

PLC-5/1771 System 1770-XYB LITHIUM BATTERY FOR PLC-5 ENHANCED PROCESSORS

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OFSCSPELT Quantum 10 LIC. OFS LARGE Expired Subscription

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1492-J35-Y IEC 1-Ckt Feed-Through Blk 35mm

1492-SPM3D130 MCB Supplementary Protector 13 A

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GA647IFPLSR00150 GCA iFIX Plus SCADA 150 I/O Srv

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Pico Controllers D1760-GR001BENP PICO CONTROLLER GETTING RESULTS MANUAL

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Operator Interface 9399-2SE32GRPT RSVIEW32 GETTING RESULTS GUIDE (PORTUGUESE)

Support 9356-PRO2200R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2200

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EtherNet/IP Products 1785-L40E ETHERNET/IP PLC-5/40 CONTROLLER, 48K WORD SRAM

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IC693PCM300LTMP Prog. Coproc. Mdl., 160 KB (35 KB Basic Prgm), w/Port Exp. Cbl. Modified for use by OEMs (LT)

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285-BRCF25-M10 ArmorConnect Brake and Motor Cable

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1492-SPM1D400-N MCB Supplementary Protector 40 A

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150-C9NCD SMC-3 9A Smart Motor Controller

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198-TD1 IEC Control Circuit Enclosure Accessory

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1606-XLP100E Power Supply XLP 100 W Power Supply

1764-MM2 MicroLogix 1500 Memory Module

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194L-HE6A-375 194L Control And Load Switch Actuator

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GC647SDL001 GCScheduler Doublet license for PC user

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IC690CBL710 CIMPLICITY 70 RGB Video Cable

IC697VSC096 Single Board Computer, with 32Mbyte SDRAM & 96 Mbyte Flash. NO OPERAT ING SYSTEM PRE LOADED

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PSPC-ADMIN50/E Prof Shop Floor SPC Admin 50 Usr w/ eSig

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2198-D057-ERS3 Kinetix 5700 Dual Axis Inverter

2711P-K4M5D8 PanelView Plus 6 4 Gray Key DC RS232

280-PWRM35E-M1 ArmorStart Three-Phase Power Media

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1585J-M8CBJM-0M5 RJ45 Ethernet Media

1756-PAXTR Extended Temp AC Redundant Supply

188-K1C630-N Miniature Circuit Breaker 63 A

194E-S1-P 194E Shaft Adptr Kit w/194R-S1 Shaft

2090-CFBM7DF-CEAF30 Kinetix 30m Flexible Cable

2090-UXNFBMP-S05 MP-Series 5 m Length Feedback Cable

BC646TDV700 Server 700 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGRN00150 GCC iFIX Optn: ESig & ERec 150 I/O Run

IC200ALG620CA ANALOG INPUT 16 BIT RTD 4CH CONFORMAL COATED

IC646MDA300 View Development/Runtime 300 I/O

IC647IFPRRN00900C iFIX Profsnl SCADA 900 I/O Runtime (M1Component Part)

IC660TBA104 Terminal Assembly for IC660BBA104

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IC800MCUB12160XD 50 oz-in NEMA 23 stepping Motorcube with Devicenet interface

ControlLogix/1756 System 1756-IA8D 79-132 VAC DIAGNOSTIC INPUT 8 PTS (20 PIN)

Industrial Computers 6182H-7TEH6D VVCE 700, TOUCH, EXT MEM, RIO/DH, DC

Process Control 9358-PBEPB30ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 30 UNITS

Operator Interface 2711P-RAK10 PVP/VVCE1000 KEY/COMBO TO PV1000/1000E KEY ADAPTER

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ControlNet Products 1786-TNCJI4 CONTROLNET TNC COAXIAL CONN - ISOL JACK TO JACK

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RSI Software Products 9355-WABCEU2 UPGRADE: IN-SUPT: 9351WKTS TO RSLINX C SDK CD

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Motion Control 2090-DANFCT-S01 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 01M

BC647MBP001 Machine Edition Professional Development Suite with Proficy GlobalCare Complete and a Hardware key.

IC320CGM560 CsCPCI CsCAN Interface Board, 1 channel. Bundled with CsCAN OPC Server

IC800CBL062 A12/3000 and A22/2000 Motor Power Cable, 14 Meters

OC647APS30025 CSense Predictive Soft Sensor 25 KPI's

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280-MTRF22-M14 ArmorConnect Brake and Motor Cable

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1494H-BF3H6 Heavy Duty Fusible Safety Discon Switch

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1585D-M4TBDM-0M3 Micro D-Code, QD Style Ethernet Media

1756-CNB ControlLogix Communication Module

1794-N2 Flex Dummy Filler Module

194E-CA32E 194E Load switch

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2090-DAIO-D5001 Cable Non-Flex CN1 Control 1m

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HE693TCU400 Thumbwheel Interface, sets (4) 4-digit registers in PLC (via SNP port)

IC630CHS306RR Base Unit, 6 Slots

IC647HSTSS300M Historian Standard Server 300 Points (M4 Key)

IC660BBS103RR 115Vac/125Vdc Low Leak Isol Block w/o Failed Sw Diag, 8 Ckt

IC695ALG608 Analog Input module, 8 channels single ended, 4 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5V. The anal

IC756WDV000E-28 DataViews Development System for Visual Basic 1 User,English v2.8

CompactLogix System 1769-IF4 4 CHANNNEL ANALOG CURRENT/VOLTAGE INPUT MODULE

PLC-5/1771 System 9399-EVENTMSTRUG RSEVENTMASTER USER GUIDE

Distributed I/O 1799-DNETSCON 5-POSITION OPEN STYLE PLUG/LOCKING SCREWS FOR DN

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Support F1779-KFLSERB FIRMWARE UPGRADE FOR 1779-KFL COMMUNICATION MODULE

RSI Software Products 9301-2SE2100PTE RSVIEW32 WORKS 150 (PORTUGUESE)

RSI Software Products 9701-VWMR075AENE RSVIEW ME STATION RUNTIME 75 DISPLAYS - WIN 2000

RSI Software Products 9361-PTLSEAT RSPORTAL SEAT LICENSE FOR GUARANTEED CONNECT

Motion Control 2098-DSD-030 DRIVE, 15A/30A, ULTRA3000

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