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AS-T584-205
AS-T584-205
產品價格:¥260(人民幣)
  • 規格:AS-T584-205
  • 發貨地:福州
  • 品牌:
  • 最小起訂量:1個
  • 誠信商家
    會員級別:鉆石會員
    認證類型:企業認證
    企業證件:通過認證

    商鋪名稱:福州聚福興自動化有限公司

    聯系人:陳先生(先生)

    聯系手機:

    固定電話:

    企業郵箱:20886962@qq.com

    聯系地址:倉山

    郵編:350001

    聯系我時,請說是在線纜網上看到的,謝謝!

    商品詳情

      AS-T584-205現貨 in stock! 歡迎來電咨詢~!!

      AS-T584-205,

      AS-T584-205

      AS-T584-205


      國內的包裝生產線在發展初期一般只能完成物料包裝,后續的搬運工作則由搬運工人來完成。隨著產量的日益擴大,傳統的人工搬運方式顯然無法滿足需求,碼垛機械的出現為這一問題提供了有效的解決方案。
        碼垛機可以集成在生產線中,使生產現場變得智能化,可以實現飲料、食品、日化等行業各種作業的碼垛物流,為企業改善工作條件,減輕個人體力勞動,減員增效起到了關鍵作用。目前主流的控制系統采用 PLC+ 機械手的方式,對整條生產線的末端產品進行整理、堆疊、整垛輸出等。
        目前市場上主流的碼垛線為單線輸送系統,碼垛能力在 30~40 箱 / 分,具體的碼垛能力視貨物而異。本項目中設計的碼垛線為雙線輸送,碼垛能力能達到 60 箱 / 分,主要應用在食品行業。該碼垛線通過 PLC 控制將兩條生產線上輸送過的產品分別輸送到對應的堆疊區,且通過觸摸屏可設定不同的層數采用不同的堆疊方式,如第 1 層按方式 1 堆疊,第 2 層按方式 2 堆疊,碼垛方式靈活。
        2 工藝要求
        碼垛線分為 A、B 兩線,每條線均由以下部分組成:入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機、轉向電磁閥、轉向滾筒、堆疊輸送帶,出口輸送帶等;A、 B 兩線共用棧板供應系統和左右棧板輸送帶等設備。碼垛線裝備實物圖片如圖 1 所示。
      貨物由入口輸送帶1進入,經過三個入口緩存輸送帶,輸送到分離電機處;分離電機分離后根據需要確認是否轉向 ( 如需轉向則轉向氣缸動作 ) 并計數,PLC 進行判斷產品是否已完成一列。達到一列后控制推桿動作,將貨物整平。此時,PLC 發出 DO 信號給 ABB 機械手 (ABB 機械手與 PLC 通過硬接線連接 ),機械手動作抓取已完成碼垛的一列產品;當完成一垛后,堆疊電機動作,將已完成堆垛的貨物整垛輸出;然后棧板供應啟動,為缺少棧板的堆疊區提供棧板,依次循環實現持續碼垛。其工藝流程如圖 2 所示。
       3 自動化平臺選型
        鑒于該碼垛機 I/O 點數較多 (DI 為 75,DO 為 40),以及電控柜空間限制的需求,在系統選型時采用西門子 S7-200 SMART PLC 作為主控制器,因為 S7-200 SMART 具備 60I/O 的大點數 CPU 以及高密度擴展模塊,并且模塊體積緊湊,能夠有效滿足以上需求。碼垛線上的轉向氣缸、滾筒等動作頻繁,高達 20~30 次 / 分,故采用晶體管輸出類型,外接中間繼電器驅動大負載。在HMI選型上,單線系統選用7寸屏即能滿足要求,但對于雙線控制系統,需要顯示的信息更多,最終選用 10 寸屏。同時,屏上集成的以太網接口與 S7-200 SMART 無縫連接,編程調試、設備通訊都很方便。電控系統配置如附表所示。
      4.1 結構化模塊設計
        由于碼垛線控制點數較多,程序較大,而且各部分功能較為分明,所以在軟件設計時,采用結構化編程的理念可使程序結構更加分明。程序設計分為主程序和子程序兩部分,主程序中 AB 兩線運行各自調用相應子程序。子程序主要有:開機初始化程序、各設備手動控制程序、入口計數子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統復位及數量清零等子程序組成,如圖 3 所示。

      上億庫存,國內外近千個倉庫,公司部分產品型號如下,歡迎聯系哦~!

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