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UNYCSPSDUMEU
UNYCSPSDUMEU
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        清水川電廠是陜西省政府為緩解榆林地區(qū)日益嚴(yán)重的供電短缺形勢(shì)而決定建設(shè)的煤電一體化項(xiàng)目。電廠位于府谷縣境內(nèi)清水川河下游東岸,規(guī)劃建設(shè)裝機(jī)容量為1800MW。與電廠配套的馮家塔煤礦位于清水川河下游西岸,一期礦井建設(shè)能力為300萬(wàn)噸/年,煤礦與電廠相距1.5公里,燃煤通過管狀輸煤皮帶直接從煤礦傳送至電廠。一期建設(shè)2×300MW亞臨界國(guó)產(chǎn)空氣冷燃煤機(jī)組采用低氮燃燒、等離子點(diǎn)火、廢水排放和灰渣綜合利用等新型節(jié)能降耗技術(shù)及措施,鍋爐、汽輪機(jī)和發(fā)電機(jī)三大主機(jī)均為上海三大主機(jī)廠家制造。同步建設(shè)先進(jìn)高效的靜電除塵器和石灰石——石膏濕法脫硫裝置。該項(xiàng)目是集節(jié)水、節(jié)能、環(huán)保為一體的“綠色工程”。
        #1、#2機(jī)組DCS、DEH一體化控制系統(tǒng)自2007年5月20 日帶電調(diào)試來(lái),分別于2008年4月11日和2008年4月29日相繼順利通過168小時(shí)滿負(fù)荷試運(yùn)行,這是和利時(shí)HOLLiAS-MACS控制系統(tǒng)繼貴州鴨溪電廠2×300MW機(jī)組、黔西電廠2×300MW機(jī)組,江蘇淮陰電廠2×300MW機(jī)組之后在300MW機(jī)組DCS&DEH一體化控制系統(tǒng)上又一成功案例。
        控制系統(tǒng)概述
        該DCS、DEH一體化控制系統(tǒng)單元機(jī)組控制站20個(gè),公用系統(tǒng)控制站2個(gè),脫硫系統(tǒng)控制站7個(gè)。單元機(jī)組網(wǎng)絡(luò)結(jié)構(gòu)見圖1。
        該工程DCS控制系統(tǒng)網(wǎng)絡(luò)建立在客戶/服務(wù)器模式體系結(jié)構(gòu)通用的以太網(wǎng)上,控制管理網(wǎng)絡(luò)采用兩層結(jié)構(gòu),星型連接,控制網(wǎng)絡(luò)雙冗余配置;各個(gè)分散的控制系統(tǒng)控制層采用DP總線方式,便于連接不同的控制智能設(shè)備,支持遠(yuǎn)程IO;各個(gè)子系統(tǒng)的系統(tǒng)層采用冗余星形結(jié)構(gòu),各個(gè)子系統(tǒng)的星形相互獨(dú)立,互不影響。
        現(xiàn)場(chǎng)控制站中央處理單元DPU采用主頻為400MHz的Intel處理器,帶16MB 固態(tài)盤和128M DRAM,并提供10M 以太網(wǎng)雙機(jī)數(shù)據(jù)交換端口和雙DP通訊收發(fā)器,支持支持ProfiBus-DP主站協(xié)議。
        控制系統(tǒng)軟件使用同一個(gè)數(shù)據(jù)庫(kù),通過聯(lián)編自動(dòng)生成控制站設(shè)備程序。上層采用 “域”連接技術(shù),定義#1機(jī)組為#1域,#2機(jī)組為#2域,公用系統(tǒng)為#3域,各域共享管理和操作數(shù)據(jù),而每個(gè)域又是一個(gè)功能完整的DCS系統(tǒng)。
       系統(tǒng)主要控制功能
        整套系統(tǒng)監(jiān)控功能包括數(shù)據(jù)采集系統(tǒng)(DAS)、順序控制系統(tǒng)(SCS)、爐膛安全監(jiān)控系統(tǒng)(FSSS)、模擬量控制系統(tǒng)(MCS)、協(xié)調(diào)控制系統(tǒng)(CCS)、數(shù)字式電液控制系統(tǒng)(DEH)、旁路控制系統(tǒng)(BPS)、汽機(jī)空冷控制系統(tǒng)(ACC)、電氣控制系統(tǒng)(ECS),以及脫硫控制等系統(tǒng)。
        FSSS控制功能
        FSSS控制系統(tǒng)主要包括鍋爐自動(dòng)吹掃邏輯、油檢漏試驗(yàn)程控邏輯、MFT動(dòng)作及首出邏輯、冷卻風(fēng)系統(tǒng)的保護(hù)聯(lián)鎖和油角的點(diǎn)火程控啟、停等等,各功能均有專用的操作、指示面板。
        CCS控制功能
        CCS負(fù)荷管理中心對(duì)設(shè)定負(fù)荷指令進(jìn)行限速、限幅、閉鎖增減等處理后得出實(shí)際負(fù)荷指令。同時(shí)也可實(shí)現(xiàn)RB、一次調(diào)頻、風(fēng)煤交叉等功能。自動(dòng)發(fā)電控制(AGC)以機(jī)爐協(xié)調(diào)控制方式為基礎(chǔ),可接受電網(wǎng)發(fā)來(lái)的負(fù)荷指令,快速響應(yīng)電網(wǎng)負(fù)荷的需要。
        MCS控制功能
        MCS功能主要完成對(duì)調(diào)節(jié)設(shè)備的控制和多套自動(dòng)調(diào)節(jié)回路,主要模擬量控制包括了:送風(fēng)機(jī)控制、爐膛壓力控制、一次風(fēng)機(jī)控制、給水控制、主汽溫度控制、再熱汽溫控制、磨煤機(jī)負(fù)荷控制、球磨機(jī)出口溫度控制、除氧器水位、輔助系統(tǒng)控制等等。
      [
       本OTS項(xiàng)目是為中石油遼陽(yáng)石化分公司20萬(wàn)噸/年乙烯項(xiàng)目定制開發(fā)的仿真系統(tǒng),用于操作人員的工藝培訓(xùn)和技能考核。
        該系統(tǒng)采用和利時(shí)DCS平臺(tái)翻譯轉(zhuǎn)換橫河CS3000、霍尼韋爾TDC3000系統(tǒng),并與機(jī)理數(shù)學(xué)模型相結(jié)合的方式,實(shí)現(xiàn)對(duì)乙烯全流程工藝的高精度模擬;同時(shí)采用3D仿真技術(shù),對(duì)C204壓縮機(jī)組實(shí)現(xiàn)三維立體式的仿真,讓學(xué)員能夠身臨其境,有更直觀的感受;該系統(tǒng)具有實(shí)時(shí)性、準(zhǔn)確性、逼真性、統(tǒng)一性和連續(xù)性等優(yōu)點(diǎn)。遼陽(yáng)石化公司充分利用該仿真系統(tǒng)對(duì)操作人員進(jìn)行定崗定級(jí)的培訓(xùn)與考核,有利于量化考核操作員操作水平,對(duì)操作員技能認(rèn)證起到了積極作用。
        【仿真工藝】
        該仿真系統(tǒng)對(duì)年產(chǎn)20萬(wàn)噸乙烯裝置生產(chǎn)工藝流程進(jìn)行動(dòng)態(tài)模擬,工藝范圍涵蓋:
        裂解爐、急冷、壓縮、制冷、冷分離、熱分離等六個(gè)工段組成,其中C204壓縮機(jī)采用3D軟件進(jìn)行仿真,學(xué)員既可以在三維系統(tǒng)中行走、操作設(shè)備,也可以觀察、監(jiān)測(cè)工藝參數(shù)的變化;
        【系統(tǒng)功能】
        該系統(tǒng)功能描述:
        1)三種操作模式:?jiǎn)螜C(jī)練習(xí),聯(lián)合協(xié)同操作,考核模式,靈活性強(qiáng);
        2)可以進(jìn)行聯(lián)合協(xié)同操作練習(xí),培養(yǎng)團(tuán)隊(duì)配合協(xié)調(diào)能力,并可分開中控DCS和現(xiàn)場(chǎng)操作,便于操作模擬真實(shí)現(xiàn)場(chǎng)操作;
        3)考評(píng)系統(tǒng):可對(duì)操作步驟與關(guān)鍵工藝參數(shù)同步考核;自動(dòng)統(tǒng)計(jì)學(xué)員分?jǐn)?shù),客觀、準(zhǔn)確,可以為操作員提供客觀等級(jí)認(rèn)證;
        4)故障處理與事故演練;
        5)壓縮機(jī)組3D現(xiàn)場(chǎng)站系統(tǒng);
        【技術(shù)特點(diǎn)】
        1、采用國(guó)際主流地機(jī)理模型仿真平臺(tái)(HOLLiAS SimuPlant)
        1)建模軟件平臺(tái)采用專業(yè)的物性數(shù)據(jù)庫(kù),收集了4000多種純組分,多種物性方程,以提供化學(xué)及相關(guān)工藝過程設(shè)計(jì)所需的物性、熱力學(xué)性質(zhì)和傳遞性質(zhì)數(shù)據(jù)推算的標(biāo)準(zhǔn)來(lái)源。
        2)對(duì)熱力學(xué)模型系統(tǒng)提供一系列工業(yè)標(biāo)準(zhǔn)的方法來(lái)計(jì)算物系的熱力學(xué)性質(zhì),如K值、焓值、熵值、密度、氣相和固相在液相中的溶解度,以及氣體逸度等。這些方法包括:
        ● 一般關(guān)聯(lián)式:如CSK值算法、API液相密度算法
        ● 狀態(tài)方程:如SRK、PR計(jì)算K值、焓值、熵值和密度
        ● 液相活度系數(shù)模型:如NRTL計(jì)算K值
      {
        Bucuresti Vest聯(lián)合循環(huán)熱電廠位于羅馬尼亞首都布加勒斯特,向該市提供電能和熱能。該廠與兩個(gè)125MW電廠相鄰,是為了滿足羅馬尼亞日益增長(zhǎng)的電力需求而建。
        電廠的所有者是SC Electrocentrale Bucuresti公司(以下簡(jiǎn)稱ELCEN公司),是羅馬尼亞的主要能源供應(yīng)商,約占全國(guó)總發(fā)電量的 20%。ELCEN熱電廠發(fā)電量超過2000MW,其中1000MW直接向布加勒斯特供電。
        Bucuresti Vest聯(lián)合循環(huán)熱電廠包括一臺(tái)最高可發(fā)電135MW的GE 9E燃?xì)廨啓C(jī),一臺(tái)由奧地利能源及環(huán)境股份公司生產(chǎn)的余熱鍋爐,一臺(tái)最高可發(fā)電60MW的SKODA蒸汽輪機(jī)。
        該工廠籌建項(xiàng)目的主要承包商是VA Tech Hydro的聯(lián)合循環(huán)部。VA Tech Hydro主要負(fù)責(zé)提供完整的電氣系統(tǒng)及儀表和控制系統(tǒng),所有工廠輔助單元,如供氣單元,以及所有結(jié)構(gòu)工程。橫河電機(jī)提供CENTUM CS 3000/UOI分布式控制系統(tǒng)(DCS),ProSafe-RS 安全儀表系統(tǒng),Exaquantum工廠信息管理系統(tǒng),以及工程、安裝、調(diào)試和操作員培訓(xùn)服務(wù)。
        該項(xiàng)目的執(zhí)行十分專業(yè)。建設(shè)期控制在30個(gè)月以內(nèi),從而得以快速獲得投資回報(bào)。橫河電機(jī)出色的工廠控制系統(tǒng),為實(shí)現(xiàn)工廠高度自動(dòng)化和高可靠性做出了重要貢獻(xiàn)。
       橫河電機(jī)解決方案特性
        1. 統(tǒng)一的操作員界面
        CENTUM CS 3000/UOI提供統(tǒng)一的操作員界面,用于工廠渦輪機(jī),余熱鍋爐(HRSG),電廠輔助系統(tǒng)(BOP)以及電氣系統(tǒng)的操作、管理和維護(hù)。
        橫河電機(jī)的統(tǒng)一操作員界面可實(shí)現(xiàn)很多功能。它是橫河電機(jī)開發(fā)的 CENTUM DCS和GE Mark VI燃?xì)廨啓C(jī)控制系統(tǒng)的通用控制平臺(tái)。通過 CENTUM CS 3000/UOI可訪問GE Mark VI燃?xì)廨啓C(jī)控制系統(tǒng),Siemens Simatic蒸汽輪機(jī)控制系統(tǒng)以及工廠其他系統(tǒng)的所有數(shù)據(jù)。無(wú)需網(wǎng)關(guān)。 Bucuresti Vest聯(lián)合循環(huán)熱電廠由四個(gè)操作員站操作和監(jiān)視,它們位于中控室,可以訪問超過90個(gè)過程畫面。每個(gè)站配備四個(gè)監(jiān)視器,可以顯示四個(gè)單獨(dú)的畫面。此外,還有四個(gè)50"的大屏幕顯示器。
      燃?xì)廨啓C(jī)畫面和其他系統(tǒng)畫面如右圖所示。通過CENTUM CS 3000/UOI 站中的這些畫面,操作員可以同時(shí)直觀監(jiān)視并控制所有工廠的不同系統(tǒng)。
        2. 工廠自動(dòng)啟動(dòng)和停車
        在新的聯(lián)合循環(huán)熱電廠中,橫河電機(jī)配置了工廠自動(dòng)啟動(dòng)和停車功能塊順序。熱電廠的設(shè)備實(shí)現(xiàn)了自動(dòng)化,具有高度靈活性,可以應(yīng)對(duì)不斷變化的需求,可向布加勒斯特的集中供熱網(wǎng)絡(luò)供熱達(dá)190MW。
        電廠可在發(fā)電模式或發(fā)電及供熱模式下運(yùn)行,其中需要進(jìn)行復(fù)雜的數(shù)學(xué)運(yùn)算。這些運(yùn)算可通過DCS現(xiàn)場(chǎng)控制站處理,且無(wú)需通過OPC或其他方式處理。
        3. 先進(jìn)報(bào)警管理
        電廠的報(bào)警管理采用了橫河電機(jī)的報(bào)警軟件。它同時(shí)管理DCS和渦輪機(jī)控制器的報(bào)警,以及來(lái)自輔助控制器和安全系統(tǒng)的報(bào)警,并在毫秒精度下使用事件序列信號(hào)標(biāo)記事件時(shí)間戳。

      上億庫(kù)存,國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù),公司部分產(chǎn)品型號(hào)如下,歡迎聯(lián)系哦~!

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