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在企業搬遷工作中，原來在包裝崗位有兩臺其他品牌的小型 PLC在使用，分別控制堆垛崗位和封切熱縮崗位。目前該型號產品已經被淘汰，而在搬遷后發現，PLC上電無反應，必須要進行更新換代。
　　1　工藝原理
　　本包裝設備，完成對本廠建材產品的包裝，包裝材料使用PE 熱縮塑封膜。主要工藝步驟包括：①堆垛;②封切：對塑料膜進行切斷和封口;③熱縮：使PE膜加熱收縮包裹產品。
　　2　方案選型
　　2.1 控制方案設計
　　針對本系統的特點，適合采用集成了IO點的小型PLC。而溫度可以單獨交給溫控表進行控制，速度由變頻器進行調節，為了提高系統操作性能，溫控表和變頻器與PLC進行MODBUS通信，交換數據。同時，PLC通過網線連接至中控室上位機，完成數據采集、顯示和必要的操作。
　　2.2 PLC選型及IO表設計
　　根據現場設備匯總需要輸入點13個，輸出點12個，使用 S7-200 SMART系列的SR40型號CPU并設計IO表。
　　2.3 其它主要電氣設備選型
　　另外選擇了1臺安川V1000變頻器和2臺山武SDC36溫控表分別進行速度和溫度的控制，它們都支持通過MODBUS通信協議與 S7-200 SMART進行通信。
　　2.4 確定通訊方案
　　(1)上位機以太網通信方案本工廠使用的上位機為亞控公司生產的組態王上位機組態軟件，經過查找發現組態王已經更新了S7-200 SMART的驅動，驅動名稱：S7 TCP.DLL，驅動版本：60.1.24.30。
　　(2)MODBUS通訊方案安川V1000變頻器和山武SDC36溫控表具有非常相似的指令結構，能夠方便地接入系統。
　其中讀取和寫入的功能碼分別是03H和10H。
　　3　編程與調試
　　3.1 IO控制程序編程與調試
　　塑封膜包裝線中堆垛和封切工序的動作最為復雜，而且各動作也存在著邏輯關系，為了準確執行各封切動作，采用步進控制。其他的只采用普通的邏輯控制即可。
　　3.2 MODBUS通信程序編程與調試

上億庫存，國內外近千個倉庫，公司部分產品型號如下，歡迎聯系哦~！

2090-XXTPMP-14S30 MP-Series 30 m Length Power Cable

ABICTAE0000/ABD 10.5 Inch Color TFT, TCP Label, 110VAC, with AB DataHighway Plus

GC646MVSS99 Proficy GlobalCare Complete for View Standard Edition - Site License

HE693STP110 Discontinued Part. Check with GE IP on migration path.

IC610CHS100RR Rack, Non-Expandable, 115/230Vac Power Supply HiCap (5 Slots)

IC647HSTES5000KM Historian Enterprise Server 5,000,000 Points (M4 Key)

IC647TBLCPVC025 Virtual Campus for Proficy Troubleshooter and Cause+ - 25 Users

IC693CBK004 Cable Kit for High Density I/O Modules (includes CBL333 and CBL334)

IC695CDEM002 RX3i type 2 demo case for Chinese market. Demo includes CPU, power supply, Ethernet, input simulator, output with ESCP, high speed counter, Universal analog and analog output modules. Demo also includes QuickPanel control/view includes thermocouple

IC756WET100E-26 Custom Editor Toolkit, English, v2.6

CompactLogix System 1769-CRR1 1FT (305 MM) RIGHT-TO-RIGHT BUS EXPANSION CABLE

PLC-5/1771 System 9399-RL53GRPT RSLOGIX 5 GETTING RESULTS GUIDE (PORTUGUESE)

Distributed I/O D1794-6.5.8 FLEX I/O ISOLATED ANALOG MOD.USER MANUAL

Operator Interface 2711P-B7C15B1 PV PLUS 700, KEY/TOUCH, CNET, AC PS, STD MEM

Support 6411-SDSCS 6411-SDSC SOFTWARE SUPPORT RENEWAL

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RSI Software Products 9301-2SE2200FRU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSB000DEU4 SE STATION UNTLD-SE SRV UNTLD DISP+CLIENT (GERMAN)

RSI Software Products 9399-BUTTONUG RSBUTTON USERS GUIDE

Motion Control 2098-IPD-020 DRIVE, 10A/30A, ULTRA5000

ABKSTDN0000/DVN 6" Color STN, TCP Label, 24Vdc, with DeviceNet, No Agency Approvals

IC300ADC010 2 channel Analog Inputs, Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc), 12 bit

IC752DPJ003RR Datapanel J+ with Advanced software, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. Includes integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-6073-K250 Alpha i-series servo SVM amplifier spare control power fuse

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20G14NF119JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF018-CL PowerFlex 520 18.3A 480V EMC Filter Kit

2711P-RTFC PanelView Plus 400 600 Mounting Lever

FRN160G11S-4CX 232KVA 304A 160KW 3相AC380V/50Hz/60Hz

1492-JD3-B 2.5 mm Double Level Terminal Block

1492-W10-G IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW40746BB34

CPU 模塊 6ES7 672-7AC01-0YA0 CPU 1507S，VERSION 2.0(1 個浮點授權 )，僅能在 SIMATIC IPC 上使用

153H-C85XBD-46 SMC-3 ENCLOSED COMBINATION 85A

1746-C16 SLC 50 inch Interconnect Cable

1786-CTK ControlNet Media Toolkit

193-T1AB10 0.75-1.0 A IEC Bimetallic Overload Relay

20-FI13300 PowerFlex 700S/H Main Fan Assembly

2090-CSBM1DF-10AF15 Kinetix Cable Single DSL 2090-Series

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GA647TDV050 Proficy GlobalCare Assist for CIMPLICITY HMI Server 50 I/O Development and Runtime System

GP647IFPLSRUNLMT GCP iFIX Plus SCADA Unlmt Srv

IC600BF945RR 20K ASCII/Basic Module

IC647HSTCR75KM Collector Redundancy Option for Historian - Standard Server 75000 Points (M4 Key)

IC647TRT050 CIMPLICITY HMI Server 50 I/O Runtime System

IC693PWR321 Power Supply, 120/240 Vac, 125 Vdc, Standard, Battery not included. B attery is now included in the CPU backplane box.

IC756MDV001K-97 DV Development - Alpha OpenVMS Addt'l User, Korean, Version 9.7

MicroLogix 1000/1761 System 1761-HHP-B30 HAND HELD PROGRAMMER FOR MICROLOGIX 1000

PLC-5/1771 System 1771-NC6 HIGH RESOLUTION ISOLATED ANALOG SERIES CABLE

Distributed I/O 1792D-CB23 MAXUM CABLE BASE WITH 17 PIN M23 CONNECTORS

Communications 9351-OSFRT INTERCHANGE FOR DIGITAL UNIX RUNTIME

Operator Interface D6190-6.5.26 CONTROLVIEW GE DRIVER USER MANUAL

Support 9358-B10S SUPT RENEWAL CONTRACT FOR 9358BNT10ENE

Support 9392-CDRSJPE DATADISC ENGLISH/JAPANESE BUNDLE

RSI Software Products 9310-WE0200E RSLOGIX EMULATE 500

RSI Software Products 9301-2SE3500PTU3 RSVIEW32 RUNTIME 300-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9356-STD2100 RSSQL STANDARD VERSION WITH 150 TAG LIMIT

Motion Control TL-A2540P-BJ32AA MOTOR, SERVO, 2.9NM, 5000RPM, 17BIT SERIAL FEEDBAC

44B295864-001 Grounding Bar, 11 Slot

IC200CHS011 I/O INTERPOSING BARRIER STYLE

IC694MDL645 INPUT MODULE 24 VDC 16 POINT POS/NEG LOGIC

MSI-UNIV-WEB-5-43 Univ Web(RTIP/Dash/Web/Excel) 5 Pak-43

VSPC32-SF10 VisualSPC ShopFloor includes Attribute Data Collection, Measurement Sy stems Analysis and A-681 interface cable. 10 license pack.

20BD040A3AYNAEC0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

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140NOM21100 Quantum MB+ 網絡適配器, 1MB, 1MB+, 單電纜

290E-FAP-G2-3 Direct Online Starter

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1492-SPM2C070 MCB Supplementary Protector 7 A

軟啟動器 3RW30262BB14

電機啟動器 3VU16402LS00

150-F201NBDB SMC Flex Smart Motor Controller

1732D-IB8M8 ArmorBlock 8 Point Input Block

1771-OQ16 1771 16 Point Digital Output Module

193-ED1ED E1 Plus 5.4-27.0 A Overload Relay

199-FSMA11 Industrial Relay MOV Surge Suppressor

2090-CPWM7DF-08AA04 MP-Series 4m Standard Power Cable

2094-XL75S-C1 Kinetix 6000 Line Interface Module

DT1014 External Floppy Drive

GFK-1086 Series 90-70 Third Party VME I/O Integration Manual

IC220ACC001 MODULE LABELS NARROW, QTY 10

IC647BSP255 Batch Large Server Pak (255 Units)

IC647PRTHE025M Proficy Portal Historian Edition Client Pack 25 Users (M4 Key)

IC693CPU363RR CPU363 Module (240K Bytes configurable user memory)

IC756ADV000J-98 DV Development - AIX Op Sys, Japanese, Version 9.8

MSI-EFF-5 Efficiency Management Clients 5 Pack

SLC/1746 System 1746-RT25C REPLACEMENT TERMINAL BLOCK (ORANGE)

Distributed I/O 1738-IB2M12 24VDC 2 SINKING INPUTS WITH M12 CONNECTORS

Application-specific products 9307-RSPRTD RSPOWER RT FOR AB PM1 PM2 POWER MONITORING DEVICES

Operator Interface 2711-NF7 FUNCTION KEY STRIP PV300 KEY

Support 9302-PCOS SUPT RENEWAL CONTRACT FOR 9302PCO

Support 9510-PPKENS SUPT RENEWAL CONTRACT FOR 9510PPKEN

DeviceNet Products 1787-TCABL T-STYLE CABLE FOR 1770-KFD 6 FT (1.82 METERS)

RSI Software Products 9301-2SE3350ZHU3 RSVIEW32 RUNTIME 1500-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9326-AD10WDENE WIRING DIAGRAM GENERATOR ADD-ON 10 USER

Motion Control MPG-A004-091M24 MOTOR,SERVO,GEAR RATIO 91,15NM,66RPM,MULTI,BRK

Silver Series 1756-M2 LOGIX5550 1MBYTE EXPANSION MEMORY

HE693IBS313 Interbus-S slave module for Series 90-30 autoconfiguring CPU313 rack.

IC655MDL524RR Input Simulator Module, 16 or 32 Points Switch Selectable

QPI31200S2P QUICKPANEL COLOR 10.5" STN

ST-4622 STXi analog output module 2 Channels, 0~5Vdc, 12-bit

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22A-V6P0N104 PowerFlex 4- 1.1 kW (1.5 HP) AC Drive

140DAI74000 Quantum 開關量 AC 輸入, 16點, 48 VAC, 隔離

284D-FVD2P3D-10-CR-EMI DeviceNet Variable Frequency Drive

E3JK-T11 5m,分離式,明通，NPN晶體管輸出100mA，電源:10-30VDC

1492-SJ5-10 IEC Side Jumper, 10 PL 5mm

人機界面 6ES7810-5CC08-0YA5 "STEP7 V5.3 專業版 2004?SP1"

6ES78220AA030YE5

1497B-A11-M14-3-N Control Power Transformer

1606-XLS240-UPSE Power Supplies

1769-CJC CompactLogix CJC Temperature Sensor

188-K4D130 Miniature Circuit Breaker 13 A

194R-CN60-1753-PB Non-Fused 194R Disconnect Switch

2090-CPBM7DF-10AF90 MP-Series 90 m Length Cable

2090-XXNPMP-14S60 MP-Series 60 m Length Power Cable

CBL-14-MP-10 Power cable for MTR-1235 or MTR-1300 or MTR-1400 series splashproof stepping motors. 10 feet

GF-0190 Connecting FlashCable to Federal Maxum Plus.

IC200TBX023 Tool box, 23 point, (IC200UAL006) DC In/Relay Out, 2 analog In, 1 anal og out, AC powered (requires AC power) provided with software, manuals and cables (IC640VPS002 and IC646MPM001)

IC646TBPAS050 Production Accounting Server 50 mass balance streams

IC647NMR000 CIMPLICITY HMI MODBUS RTU Communications Driver

IC693ACC313 Series 90-30 10 SLOT ADAPTER BRACKET

IC750LCD440RR PANELWARE 4-Line x 40-Character LCD Dislplay

IC800VMCE030 Encoder cable for 100 W to 750 W VersaMotion servo motors- 3 meter

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Industrial Computers 6155R-NPXPH VERSAVIEW NON-DISPLAY COMPUTER

Application-specific products 6556-SCBM44 SLC 5/04, 5/04 PROGRAMMABLE PRESS CONTROL KIT

Operator Interface 2711-B6C12 PV600 COLOR KEY&TOUCH, PBUS & RS232 PRINT

Support 9301-2SE2300JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE2300JP

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DeviceNet Products 1734D-IA16S 120 VAC 16 IN, DNET COMMS, SPRING

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RSI Software Products 9358-BNT30ENE RSBATCH 30 UNITS

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Motion Control 2090-K6CK-D15F CONNECTOR, AUX FDBK, D-SHELL/TERM BLOCK, 15 PIN F

GFK-0483 Series 90 Universal Simulator User's Manual

IC641VPS002 VersaPro programming software and documentation for VersaMax Micro and Nano Only. Programming cable not included. CD format

MSC-FRQ-V Obsolete - 1KHz in / 0-10 V out

PSPC-DC25L Prof Shop Floor SPC DC 25 User

20BC011A3AYNAND0 PowerFlex 700 AC Drive 20B

20DN192A0ENNANANE PowerFlex 700S AC Drive 20D

2198-H070-ERS KINETIX 5500 SERVO DRIVE

2711P-RAT10 PanelView Plus 1000 Touch Cutout Adapter

280-PWRM35G-M6 ArmorStart Three-Phase Power Media

CQM1-ME04K EEPROM 4K字

1492-N15 TERM BLCK Jumper 2 Pole

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行程開關 3SE53221SE21

TIA 博途 WinCC 選件 6AV2107-0KD00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 3 Clients

1585J-M8HBJM-1 RJ45 Ethernet Media

1757-SRC1 System Redundancy Module

188-K1D630-N Miniature Circuit Breaker 63 A

194E-Y63-1753-6N 63 A 194E Load switch

2090-CHBIFS8-12AA07 Kinetix 6000M IPIM hybrid cable

2090-UXNPBMP-8S03 MP-Series 3 m Length Power Cable

BC647MBT001 Machine Edition Traditional Development Suite with Proficy GlobalCare Complete and USB Hardware key

GC647IFPRDV00900 GCC iFIX Profsnl SCADA 900 I/O Dev

IC200CHS003 I/O carrier connector style

IC646MQPS99 Machine Edition View for Quick Panel Unlimited Site License

IC647IFSTDV00150M iFIX Standard HMI 150 I/O Development (M4 Part)

IC670ALG330 Analog Output, Current, 8 Channel

IC697CPU789RR CPU, 2K Triplex (voted) I/O, GMR Redundancy

IC800SKCBV050 Power/brake cable for SDM100 or SLM100 or SDM250 or SLM250 or SGM450 S-series servo motor connected to an S2K. 5 meters

ControlLogix/1756 System 1756-IF4FXOF2F FAST ANALOG 4 CUR-VOLT IN/2 CUR-VOLT OUT (36 PIN)

Industrial Computers 6182H-10TEH15D VVCE 1000, TOUCH, EXT MEM, CNET, DC

Process Control 1757-FIMUL035 FOUNDATION FIELDBUS FIM MODULE USAGE LICENSE

Operator Interface 2711P-RDT10C PV PLUS 1000, TOUCH SCREEN DISPLAY MODULE

Support 9355-WABESR SUPT REINSTATEMENT CONTRACT FOR 9355WABES

Support 9351-WKTSRTR SUPT REINSTATEMENT CONTRACT FOR 9351WKTSRT

ControlNet Products 1771-ACNR15 CONTROLNET 1.5 AND BEYOND, 1771 I/O ADAPTER

RSI Software Products 9301-2SE2400ITU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9355-WABOEU1 UPGRADE: IN-SUPT: 9351WES TO RSLINX OEM CD

Motion Control MPL-A320P-MJ22AA MOTOR,SERVO,2.94 NM,5000RPM,MULTI,230V,4.0KG

Motion Control 2090-U3BC-D4409 BREAKOUT BOARD CABLE,CN1,ULTRA 3000,9M

CBL-123 Cable. IBM COMP. To Operator Workstation, 25 PIN PC COMM.Port

IC600CP620RR 19" Series Six Plus CPU 115-230Vac Power Supply (11 Slots)

IC800SDM100M2KE25 1000W, 230V S-Series Servo Motor, 43 in-lb (4.8 Nm)

OC647IFESGDVUNLMTC iFIX Optn: ESig & ERec Unl I/O Development (M1Component Part)

20AD034A3AYNACC0 PowerFlex 70 AC Drive 34 A at 25 Hp 20A

20DC460A0ENNBNANE PowerFlex 700S AC Drive 20D

20LC1K2ACENNANA0EA PowerFlex 700L AC Drive 20L

25C-V6P0N104 PowerFlex 527 1.1kW (1.5Hp) AC Drive

280-PWRM22C-M3 ArmorConnect 3-PH Power Media drop cable

FX2N-48ER 擴展24入/24出 繼電器輸出

1492-M6X12V1-100 Connection Products

1494R-N14 Lug Kit

軟啟動器 3RW44472BC35

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1585D-M4TBJM-75 Micro D-Code, QD Style Ethernet Media

1756-IA16IK ControlLogix 16 Point Digital Input

1794-TB32 Flex Terminal Base

194E-E-P22 194E 2 NO-2 NC Auxiliary Contact Block

2090-CDNFDMP-S90 MP-Series 90 m Length Feedback Cable

2090-K60CLAMP-1 Kinetix 6000 Low Profile Connector Kit

AD641OTP308 OnTOP Trouble Shooting Software Module for 90-30 State Logic CPU

GC646PME050 GlobalCare Complete for PCM Machine Edition Version 50 User

HE800CBL012 I/O Extension Cable, 12-pin, 0.5m. For use in conjunction with TRM512

IC640HWC716 LM 90-70 Enet TCP/IP for Win 95/98/NT w/ cables, CD docs

IC647HSTSSEO20KM eSignature Option for Historian - Standard Server 20000 Points (M4 Key)

IC660BLS101 Cover w/Label for IC660BBS101

IC695CPE310CA Conformal Coated. CPE310 2 slot CPU, 1.1Ghz processor,10 Meg memory, 1 RS-232 port, 1 RS- 485 port,1 Ethernet port (SRTP programmer support only) and USB master port for application upload/download only.Replacement for IC695CPU310. CPE310 ships with

IC756WET200E-99 Custom Datasource Toolkit, English, Version 9.9

CompactLogix System 1769-RL1 REPLACEMENT DOOR LABELS FOR DISC. I/O (2 PER KIT)

PLC-5/1771 System D1771-6.5.126 REF MANUAL PLASTIC MOLDIN

Process Control 1757-PLXCGX200 DELL PROCESSLOGIX SERVER

Operator Interface 2711P-K7C15D1 PV PLUS 700, KEYPAD, CNET, DC PS, STD MEM

Support 6556-SCBS SUPPORT RENEWAL CONTRACT FOR 6556-SCB

Support 9358-SCHENS SUPT RENEWAL CONTRACT FOR 9358SCHEN

Support F1785-KESERA FIRMWARE UPGRADE FOR 1785-KE COMMUNICATION MODULE

RSI Software Products 9301-2SE2203 RSVIEW32 WORKS 300 WITH RSLINX

RSI Software Products 9701-VWSB025ADEE RSVIEW SE STATION 25 DISPLAY (GERMAN)

RSI Software Products 9399-EDSDTUT RSWIRE DETAILER TUTORIAL

Motion Control 2098-DSD-020-DN DRIVE, 10A/30A, ULTRA3000 W/DEVICENET

BC5005TAW0000 15 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows 2000

IC300DAC001 2 channel Analog Outputs, Voltage (+/-10vdc), 14 bit

IC752ECD400 Display Station 1462 - 14" VGA (640x480) resistive touch screen, Pentium 133, 32MB, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win 95

MTR-3S43-H-R-B-C-SRR Servo Motor Nema56C 24V Brake, Seal

ZA06B-6089-K201 External MCC connector for Alpha SVU series amplifiers CX3 connector

20BF082A0AYNANC0 PowerFlex 700 AC Drive 82 A 75 kW 20B

20G14TC770JN0NNNNN PowerFlex 755 AC Packaged Drive

25371-150-02-R STRIP HEATER-240V/150W

2711P-T10C22A9P-B PanelView Plus 7 Graphic Terminal

FRN 9 0P11S-4CX 134KVA 176A 90KW 3相AC380V/50Hz/60Hz

1492-JD3P 2.5 square mm Double Level Plug-In Block

1492-W4-B IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW40762BB44

安全 CPU 模塊 6ES7 513-1FL01-0AB0 SIMATIC S7-1500F，CPU 1513F-1 PN，中央控制單元，工作存儲區 450KB 程序存儲區，1.5MB 數據存儲區