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　　新浦化學(xué)(泰興)有限公司系新加坡新浦化學(xué)私營(yíng)有限公司全資子公司，位于泰興經(jīng)濟(jì)開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴(kuò)建和發(fā)展，現(xiàn)有年產(chǎn)75萬(wàn)噸離子膜燒堿裝置、年產(chǎn)50萬(wàn)噸氯乙烯裝置、年產(chǎn)32萬(wàn)噸苯乙烯裝置、年產(chǎn)18.5萬(wàn)噸硝基苯裝置、年產(chǎn)13萬(wàn)噸苯胺裝置和自備熱電廠�，F(xiàn)投資總額為71052萬(wàn)美元，注冊(cè)資本為35400萬(wàn)美元。2016年，成立新浦烯烴(泰興)有限公司，建設(shè)110萬(wàn)噸/年輕烴綜合利用項(xiàng)目;成立新浦化學(xué)(倉(cāng)儲(chǔ))有限公司，建設(shè)40萬(wàn)立方米輕烴倉(cāng)儲(chǔ)項(xiàng)目。
　　新浦化學(xué)已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計(jì)、PH計(jì)、色譜等產(chǎn)品。本項(xiàng)目中，橫河電機(jī)(中國(guó))有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個(gè)項(xiàng)目是燒堿四期改造項(xiàng)目，燒堿四期項(xiàng)目是一套年產(chǎn)15萬(wàn)噸燒堿、4.5萬(wàn)噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時(shí)間的使用后，由于舊系統(tǒng)設(shè)備老化，后經(jīng)過雙方技術(shù)確認(rèn)后決定更換為橫河電機(jī)的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個(gè)裝置，總點(diǎn)數(shù)為1800點(diǎn)。項(xiàng)目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場(chǎng)電纜和機(jī)柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當(dāng)時(shí)橫河電機(jī)最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運(yùn)多年，用戶為確保改造項(xiàng)目完成后的一致性，要求所有資料必須從原系統(tǒng)中導(dǎo)出。橫河電機(jī)必須在規(guī)定時(shí)間內(nèi)獨(dú)立完成軟硬件的調(diào)研工作，確�？刂乒δ艿耐暾�性和一致性。停車改造時(shí)間僅為10天。項(xiàng)目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機(jī)柜的條件下，利用安裝板完成出廠測(cè)試。
　　為此，橫河電機(jī)(中國(guó))有限公司成立了由工程、技術(shù)、營(yíng)業(yè)人員組成的專門項(xiàng)目組，借助橫河電機(jī)自主開發(fā)的系統(tǒng)升級(jí)工具，對(duì)該項(xiàng)目實(shí)施升級(jí)改造。由于采用專用升級(jí)工具，不僅大幅提高了前期對(duì)原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項(xiàng)目的質(zhì)量。通過用戶的積極配合和橫河電機(jī)的共同努力，加強(qiáng)工程各階段與客戶的充分溝通，僅用了5天的停車時(shí)間就圓滿完成了本次改造工程，裝置于2015年十一國(guó)慶前夕順利按計(jì)劃一次開車成功，并平穩(wěn)運(yùn)行至今。

Schneider Modicon AS-B804-116 Rev. T 115V 16PT Output Mod

Schneider Modicon AS-B821-108

Schneider Modicon AS-B807-132 800 I/O 115VAC IN 32PT

Modicon/Schneider PanelMate PM+ 1000 Modbus MMPMMP003C

Schneider Soft Starter ATS48D38Q 18.5KW

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RSP720-3CXL-GE Cisco Route Switch Processor 720-3CXL Router

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AllenBradley6182H-10TLH4DVersaViewCE1000HWorkstationPanel

Allen Bradley VersaView Display 17" to 19" Repair Service $169.99

ABB E2N-A16 600V 2000A PR121/P L/S/I INSULATED CASE CIRCUIT BREAKER

Adtech AX4000 LOADED WITH CARDS

(H13) 1 CUTLER-HAMMER LDB2600W SEALED BREAKER H13

KELLER TECHNOLOGY CORP 14449-5011 NSPP 144495011

ACUITY IMAGING 002-PV9040 USPP 002PV9040

FLUID POWER DIVISION PMC-20E USPP PMC20E

FANUC A06B-0143-B175 USPP A06B0143B175

SEIKO INSTRUMENTS & ELECS LTD OFL-760A-26 USPP OFL760A26

RAPID POWER TECH SPSAA100012 USPP SPSAA100012

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SIEMENS 6ES7 223-1BL22-0XA8 EM 223 CN I/O MODULE

Square D 8005 MP-1

Nokia NIF4303FRU 2-Port X.21 PMC Interface Card Module

WS-F6K-DFC3A DIST FWD CARD-3A FOR 65XX 6816 MODULES WITH SUP720

SIEMENS 6ES7-151-1AA03-0AB0

Siemens SCD 1597-ET 6AV8100-1BB00-0AA0

Reliance 45C940

Schneider Modicon GOULD B805 AS-B805-016 INPUT MODULE 115 V AC

Schneider Modicon AS-B352-001 USPP ASB352001

Schneider Modicon AS-S908-021 USPP ASS908021

Schneider Modicon AS-B883-101

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SIEMENS SIMODRIVE 611 6SN1118-0DJ21-0AA1

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Advantech PCI-881 REV.3 board

ALLEN-BRADLEY 1770-T12 PLC-4 Microtrol Programmer WOW

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Adept NSK EXC 90400-80020 3-Axis Controller 90401-20035 90401-10040 90400-02100

6SE7033-7TG60 SIEMENS MASTERDRIVE 370AMP 200kW 510-620VDC VECTOR CONTROL

HONEYWELL 51196886-100 NSPP 51196886100

SYMAX 8030-RIM-123 NSPP 8030RIM123

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CONAIR 614-190-03 USPP 61419003

OLEC AL-53 USPP AL53

MITSUBISHI Q12H-CPU USPP Q12HCPU

GENERAL ELECTRIC 531X111PSHAPG2 USPP 531X111PSHAPG2

Siemens 6ES5 265-8MA01 HIGH SPEED SUB CONTROL N BOX

Siemens 6ES5-484-8AB11/6ES5484-8AB11 INPUT MODULE XLNT

SIEMENS 6ES5-312-3AB32 USPP 6ES53123AB32

Siemens 6ES5375-0LC11 6ES5 375-0LC11S5 MS375 Memory Submodule 2KB

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Siemens 6FR2490-0AH11 99% , opened box, FreeShip

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KALATEL INTERFACE MODULE

YOKOGAWA P2ET6-20J USPP P2ET620J

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Siemens OP27 6AV3 627-1LK00-1AX0

Potter and Brumfield CB-1001B-70

Schneider Modicon AS-B840-000 REED RELAY OUTPUT N.O. ASB840000

Schneider Modicon AS-584L-231 USPP AS584L231

Schneider Modicon AS-M84A-002 USPP ASM84A002

Schneider Modicon AS-9594-001 Memory Module P890 Executive Cartridge Lot of 3

Schneider Modicon AC POWER CONVERTER AS-P120-000 LOT OF 2

Schneider Modicon /Modicon/AS-BDEP-210 Discrete Input NIB

SIEMENS T.I. MODEL 505-4332 P/N 2586267-0001 24VDC 14-30VDC INPUT MODULE

TELEMECANIQUE HMI XBT-N400 in Box

SIEMENS SIMATIC S7 ANALOG OUTPUT MODULE / 6ES7 332-7ND00-0AB0

SIEMENS 3NA1-224 USPP 3NA1224

SIEMENS SINUMERIK 840D/DE NCUBOX 6FC5247-0AA00-0AA2

Bogen Communications PCMTBM 2-Way Talkback Module/ Real Time Clock for PCM2000

SIEMENS Simodrive 6SN1145 1BA02 0CA0

SIEMENS PANELFRONT 6FC5203-0AF02-0AA0

Advantech PCI-1716L

Allen-Bradley 2711P-T12C4D1 PanelView Plus 1250 Touch/Enet/RS-232 64MB DC

ABB 5 KV Drawout Voltage Transformer unit Advac DO MetalClad 40:1 PTG3-1-60-482F

ACE Technology Limited ACE-6243 Eye Safe Laser Range Finder

A5E00415900 SIEMENS INVERTER BOARD 1 Pc

83752B Agilent opt 1E5/ 1ED Signal Generator Synthesized Swept

SIEMENS 6FC3-551-1AC-Z USPP 6FC35511ACZ

ASEA BROWN BOVERI DSPC172H USPP DSPC172H

APW MCLEAN T50-1226-G106A NSPP T501226G106A

MITSUBISHI A6GPPE-115UL USPP A6GPPE115UL

INDRAMAT DDS02.1-W150-DS01-00 USPP DDS021W150DS0100

ALLEN BRADLEY 2711-K6C9 NSFP 2711K6C9

SONY DXC-930 USPP DXC930

Siemens 6ES5-417-7AA21 NSFP 6ES54177AA21

SIEMENS 6ES5 464-8MC11 6ES54648MC11

SIEMENS 6ES5 951-7LB21 6ES59517LB21 Power Supply

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Siemens 6ES7 350-1AH01-0AE0 6ES73501AH010AE0

SIEMENS PLC LOGO! 6ED1 053-1HA00-0BA0 24RL

PTZ Camera 680TVL B/W 550TVL Color Samsung Original Module 37X Optical

healy 1363A MC100-1 interface module with harness

V2DIP1-48 VNC2-48 USB host development module FTDI Flash drive interface

Siemens 6AV6545-0CC10-0AX0 Touchscreen Glass w/ Film

Siemens LOGO 24RC 6ED1052-1HB00-0BA2

Omega 4002-JF

Schneider Modicon B805 AS-B805-016 AC Input Module

Schneider Modicon AS-884A-301 MODULE AS884A301

Schneider Modicon AS-E902-151 NSFP ASE902151

Schneider Modicon GOULD B804 OUTPUT MODULE AS-B804-016

Schneider Modicon AS-B827

Schneider Modicon PLC Card Part AS-B825-016

Schneider/Telemecanique Twido PLC TWDLCAE40DRF in Box

Schneider Soft Starter ATS48D38Q 18.5KW

SiemensOperatorPanelCorosOP15-C16AV3515-1MA20-1AA0

Siemens 6AV6545-0CC10-0AX0 TP270 6AV65450CC100AX0 Fast Shipping

SIEMENS SIMADYN S5 MODULE PN 6DD2920-0A00

GE Fanuc IC693CMM311G Communication Control Module

SIEMENS SimoDrive Servo Drive Controller 6SN1130-1AD11-0GA0

SIEMENS Sinumerik 6FC5147-0AA07-0AA0. Cooling Fan 840C

SIEMENS MOORE 16114-1/04 APACS MODULRAC MODULE RACK CHASSIS 10 SLOT 24V 41462

Allen-Bradley Output Module 1746-OV16

AB 2711-K6C10 whole machine in good condition

ABACUS SPIRENT ZARAK CIRCUIT GENERATOR NETWORK SIMULATOR+ ACG(20)& PI MODULES

A06B-0374-B569#7076 FANUC SERVO MOTORS REMANUFACTURED

75 HP EMERSON US MOTORS ELECTRIC D75E1ES 230 460 V ODP 3570 RPM 364TS FRAME

RELIANCE ELECTRIC 802220-14VC USPP 80222014VC

ALLEN BRADLEY 2750-AHD NSPP 2750AHD

ALLEN BRADLEY 1771-OFC NSFP 1771OFC

HONEYWELL R7510-B1003-4 USPP R7510B10034

WONDERWARE OICB-15S-2CMXU USPP OICB15S2CMXU

TOTAL CONTROL PRODUCTS QPI-21100-S2P USPP QPI21100S2P

GIDDINGS & LEWIS 503-26683-01-R0 USPP 5032668301R0

Siemens 6ES5-241-1AA11 USPP 6ES52411AA11

SIEMENS 6ES5 375-1LA15 6ES5375-1LA15 MEMORY LNC QUANTITY

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Siemens MP270 6AV6 542-0AC15-2AX0 Membrane Keypad

RELIANCE ELECTRIC 45C-201C USPP 45C201C

Texas Instruments 500-5020

Spirent Adtech SX/12-1 Data Link Channel Sim. w/ DS1 T1 Interface Module

Uson Corp I/O Module 403-X300G 403-X300G

Siemens C98043-A7002-L4

Modicon AS-W801-001

Schneider Modicon AS-P120-000 AC POWER CONVERTER 65

Schneider Modicon AS-B872-100 ANALOG CURRENT OUTPUT MODULE

Schneider Modicon AS-BDAP-216N NSPP ASBDAP216N

Schneider Modicon AS-B883-001

Schneider Modicon TSX COMPACT M AS-BDAU-202 ~SUR.~

Schneider Modicon B824 24 VDC Output True High - AS-B824-016

Schneider Modicon TM238LFDC24DT

Schneider TSXDEY64D2K Premium Sink Connection Input Module

RELEASE SuperMicro X9DBL-IF Motherboard CHECK W/ US FOR AVAILABILITY

Siemens 6ES5470-4UC13 OUTPUT ANALOG MODULE

SIEMENS YOKOGAWA PARKER COMPUMOTOR DYNASERV SR1015B62 DD SERVO

MITSUBISHI MODEM COMMUNICATION MODULE Q6TEL

SIEMENS SIMODRIVE 611 SERVO DRIVE 6SN1145-1BA01-0DAI IN BOX

SIEMENS SINUMERIK MMC 102 6FC5210-0DA20-0AA1

SIEMENS Axiom Memory AXCS-1600-6FC 6MB Linear Flash Card

AllenBradley1746-OX8/A1746-0X8SLC500IsolatedRelayOutputModule

Allen Bradley SLC 500 Output Module 1746-OA16 Ser. B

ABB Robot S4C IRB6400 150KG Refurbished in 2007

A06B-0142-B084#7008 FANUC SERVO MOTORS REMANUFACTURED

0010-03368 ASSY HEATER 8" NHT .029 NCSR OSCR WXZ

MODICON MM-PMC2-110 NSFP MMPMC2110

ALLEN BRADLEY 150-A500NBD NSFP 150A500NBD

AGILENT E5252A USPP E5252A

GE FUJI 6KP1143030X1B1 USPP 6KP1143030X1B1

SQUARE D 8502-SGO2-V02S USPP 8502SGO2V02S

SIEMENS 6FX1-121-4BA03 USPP 6FX11214BA03

ALLEN BRADLEY 8600-2293Z USPP 86002293Z

Siemens 6ES5 942-7UA13 6ES59427UA13

Siemens Simatic S5 6ES5 095-8MA02 6ES50958MA02

SIEMENS 6ES5-605-0RU11 PLC

Siemens 6ES5 451-7LA11 6ES5 451-7LA11S5 451-7 Digital Output WARRANTY

Siemens 3RK1301-0CB20-0AA3 ET200S DSS1e-xHF

Siemens ET200S 6ES7 132-4HB00-0AB0 6ES7132-4HB00-0AB0

SBI-7426T-S3 438GB SAS Blade Server 2x 2.53GHz Nehalem

Square D 9080 KH-25

Siemens AS-Interface Compact Module K45 3RK2200-0CQ20-0AA3

WE SHIP SAME CISCO AIR-AP1141N-A-K911GN FIXED AUTO AP INT ANT A REG D

Siemens 6SE6440-2UD13-7AA0 Inverter 0.37kW 380V FS

Siemens TP277-6 6AV6 643-0AA01-1AX0 Protective Film

Schneider Modicon MOTION MOD ENCDR/RSLVR - Model AS-BMOT-202

Schneider Modicon AS-BADU-256 Analog In ASBADU256

Schneider Modicon AS-B828-016 USPP ASB828016

Schneider Modicon AS-B885-100 MODULE

Schneider Modicon AS-W808-006 USPP ASW808006

Schneider Modicon AS-E385-904 385 Memory Module ASE385904

Schneider PLC Output Module TSXASZ401 In Box

SIEMENS 6ES5-441-8MA11 6ES54418MA11 INPUT MODULE 5 NOS WITH BASE

RPS MKS ASTRON AX7685 GENERATOR

SIEMENS COROS OP15-B OPERATOR PANEL CAT6AV3515-1MA01

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Rexroth Indramat Communication Module RMK12.2-1BS-BKL

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SIEMENS 6FX2002-5CA01-ABA0 SIMODRIVE CABLE

SIEMENS 6FC5-110-0DB03-0AA2 USPP 6FC51100DB030AA2

Allen-Bradley2711-T10G9Panelview1000TouchKeypad

Allen Bradley VersaView 1700P Interface Panel Catalog 6181F-17TPXPH Series D

ABB EHDB520C 2P- L CONTACTOR EHD 650A 600VDC XLNT

Advanced energy 2026-000-D, ASM LDM PLASMA Generator

(K6) 1 CINCINNATI ELECTROSYSTEMS 100741010-1 INTERFACE (K6)

LAETUS 2D-COSI-820-1421 NSPP 2DCOSI8201421

AGA 680 USPP 680

FOXBORO P0960GC USPP P0960GC

FANUC A06B-0512-B003 USPP A06B0512B003

SICK OPTIC ELECTRONIC LUT1-400 USPP LUT1400

RELIANCE ELECTRIC 0-52808-3 NSFP 0528083

SEW EURODRIVE K77AM184-KS NSPP K77AM184KS

Siemens 6ES5 464-8ME11 6ES54648ME11

Siemens 6ES5-942-7UA11 USPP 6ES59427UA11

SIEMENS 6ES5-431-8MA11 NSFP 6ES54318MA11